Skip to main content
Log in

A strategy to avoid solid formation within the reactor during magnesium and calcium electrolytic removal from lithium-rich brines

  • Original Paper
  • Published:
Journal of Solid State Electrochemistry Aims and scope Submit manuscript

Abstract

It is expected that lithium sourcing from aqueous sources in the medium term will account for over half of worldwide production, since reserves in brines are more abundant than in hard rock ores. To produce high purity lithium products, the full abatement of both Mg2+ and Ca2+ cations is fundamental. Current practice involves the use of large volumes of chemicals, NaOH and Na2CO3, leaving behind only residues. We recently proposed to produce brine alkalinization via water reduction using a simple 2 compartment electrolyzer fitted with an anion exchange membrane. Here, we advanced the study of this system by correlating voltage drop, pH, and cation concentrations with the advancement of electrolysis. Results suggest that solids are not formed within the membrane, but only on its surface. We also propose a new strategy to avoid all together solid formation within the electrolyzer, arriving at very similar results regarding Mg2+ abatement and minimal Li+ depletion in the processed brine (average 99.6% Mg2+ depletion). However, Ca2+ concentrations remained at values between 30 and 44% of the original brine content. The voltage drop between electrodes in the new reactor setup was lower than that in the original setup (2 V lower at 200 A m−2). That difference suggests both that the membrane is not degrading at the more alkaline pH and that the electrical consumption for the electrolysis would be lower with the new setup.

Graphical abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. Olivetti EA, Ceder G, Gaustad GG, Fu X (2017) Lithium-ion battery supply chain considerations: analysis of potential bottlenecks in critical metals. Joule 1:229–243. https://doi.org/10.1016/j.joule.2017.08.019

    Article  Google Scholar 

  2. Choi JW, Aurbach D (2016) Promise and reality of post-lithium-ion batteries with high energy densities. Nat Rev Mater 1:16013. https://doi.org/10.1038/natrevmats.2016.13

    Article  CAS  Google Scholar 

  3. Tabelin CB, Dallas J, Casanova S et al (2021) Towards a low-carbon society: a review of lithium resource availability, challenges and innovations in mining, extraction and recycling, and future perspectives. Miner Eng 163:106743. https://doi.org/10.1016/J.MINENG.2020.106743

    Article  CAS  Google Scholar 

  4. Flexer V, Baspineiro CF, Galli CI (2018) Lithium recovery from brines: a vital raw material for green energies with a potential environmental impact in its mining and processing. Sci Total Environ 639:1188–1204

    Article  CAS  Google Scholar 

  5. Khalil A, Mohammed S, Hashaikeh R, Hilal N (2022) Lithium recovery from brine: recent developments and challenges. Desalination 528:115611. https://doi.org/10.1016/j.desal.2022.115611

  6. Lide DR (2005) CRC Handbook of Chemistry and Physics

  7. Park SH, Kim JH, Moon SJ et al (2020) Lithium recovery from artificial brine using energy-efficient membrane distillation and nanofiltration. J Memb Sci 598:117683. https://doi.org/10.1016/j.memsci.2019.117683

    Article  CAS  Google Scholar 

  8. Torres WR, Díaz Nieto CH, Prévoteau A et al (2020) Lithium carbonate recovery from brines using membrane electrolysis. J Memb Sci 615:118416. https://doi.org/10.1016/j.memsci.2020.118416

    Article  CAS  Google Scholar 

  9. Cerda A, Quilaqueo M, Barros L et al (2021) Recovering water from lithium-rich brines by a fractionation process based on membrane distillation-crystallization. J Water Process Eng 41:102063. https://doi.org/10.1016/j.jwpe.2021.102063

    Article  Google Scholar 

  10. Zhao Y, Wang H, Li Y et al (2020) An integrated membrane process for preparation of lithium hydroxide from high Mg/Li ratio salt lake brine. Desalination 493:114620. https://doi.org/10.1016/j.desal.2020.114620

  11. Bi Q, Zhang C, Liu J et al (2021) Positively charged zwitterion-carbon nitride functionalized nanofiltration membranes with excellent separation performance of Mg2+/Li+ and good antifouling properties. Sep Purif Technol 257:117959. https://doi.org/10.1016/j.seppur.2020.117959

  12. Li Q, Liu H, He B, et al (2022) Ultrahigh-efficient separation of Mg2+/Li+ using an in-situ reconstructed positively charged nanofiltration membrane under an electric field. J Memb Sci 641:119880. https://doi.org/10.1016/j.memsci.2021.119880

  13. Li Q, Liu H, Ji Y et al (2022) Efficiently rejecting and concentrating Li+ by nanofiltration membrane under a reversed electric field. Desalination 535:115825. https://doi.org/10.1016/j.desal.2022.115825

  14. Shi W, Liu X, Ye C et al (2019) Efficient lithium extraction by membrane capacitive deionization incorporated with monovalent selective cation exchange membrane. Sep Purif Technol 210:885–890

    Article  CAS  Google Scholar 

  15. Nie X-Y, Sun S-Y, Sun Z et al (2017) Ion-fractionation of lithium ions from magnesium ions by electrodialysis using monovalent selective ion-exchange membranes. Desalination 403:128–135. https://doi.org/10.1016/j.desal.2016.05.010

  16. Ding D, Yaroshchuk A, Bruening ML (2022) Electrodialysis through nafion membranes coated with polyelectrolyte multilayers yields >99% pure monovalent ions at high recoveries. J Memb Sci 647:120294. https://doi.org/10.1016/j.memsci.2022.120294

  17. Díaz Nieto CH, Palacios NA, Verbeeck K et al (2019) Membrane electrolysis for the removal of Mg2+ and Ca2+ from lithium rich brines. Water Res 154:117–124. https://doi.org/10.1016/j.watres.2019.01.050

    Article  CAS  PubMed  Google Scholar 

  18. Díaz Nieto CH, Kortsarz JA, Vera ML, Flexer V (2022) Effect of temperature, current density and mass transport during the electrolytic removal of magnesium ions from lithium rich brines. Desalination 529:115652. https://doi.org/10.1016/j.desal.2022.115652

  19. Pan XJ, Dou ZH, Meng DL et al (2020) Electrochemical separation of magnesium from solutions of magnesium and lithium chloride. Hydrometallurgy 191:105166. https://doi.org/10.1016/J.HYDROMET.2019.105166

    Article  CAS  Google Scholar 

  20. Pan XJ, Dou ZH, Zhang TA et al (2020) Separation of metal ions and resource utilization of magnesium from saline lake brine by membrane electrolysis. Sep Purif Technol 251:117316. https://doi.org/10.1016/J.SEPPUR.2020.117316

    Article  CAS  Google Scholar 

  21. Wang J, Liang H, Tang X et al (2021) Chemicals-free approach control interface characteristics of nanofiltration membrane: Feasibility and mechanism insight into CEM electrolysis. Water Res 206:117761. https://doi.org/10.1016/J.WATRES.2021.117761

    Article  CAS  PubMed  Google Scholar 

  22. Walsh FC, Pletcher D (2014) Electrochemical engineering and cell design. In: Developments in electrochemistry: science inspired by Martin Fleischmann. pp 95–111

  23. Moorhouse J (2007) Modern chlor-alkali technology. Blackwell Science, UK

    Google Scholar 

  24. Sanjuán I, Benavente D, Expósito E, Montiel V (2019) Electrochemical water softening: influence of water composition on the precipitation behaviour. Sep Purif Technol 211:857–865. https://doi.org/10.1016/J.SEPPUR.2018.10.044

    Article  Google Scholar 

  25. Vassallo F, Morgante C, Battaglia G et al (2021) A simulation tool for ion exchange membrane crystallization of magnesium hydroxide from waste brine. Chem Eng Res Des 173:193–205. https://doi.org/10.1016/J.CHERD.2021.07.008

    Article  CAS  Google Scholar 

  26. Wang J, Tang X, Cheng X et al (2021) In-situ crystallization generated by CEM electrolysis for NF concentrate softening along with the alleviation of ceramic membrane fouling. Desalination 516:115243. https://doi.org/10.1016/J.DESAL.2021.115243

    Article  CAS  Google Scholar 

  27. Pletcher D, Walsh FC (1990) Industrial Electrochemistry. Springer, Netherlands

    Google Scholar 

  28. Li X, Ma GB, Liu YY (2009) Synthesis and characterization of magnesium hydroxide using a bubbling setup. Ind Eng Chem Res 48:763–768. https://doi.org/10.1021/ie801306f

    Article  CAS  Google Scholar 

  29. Li X, Shi T, Chang P et al (2014) Preparation of magnesium hydroxide flame retardant from light calcined powder by ammonia circulation method. Powder Technol 260:98–104. https://doi.org/10.1016/j.powtec.2014.03.051

    Article  CAS  Google Scholar 

  30. Song X, Sun S, Zhang D et al (2011) Synthesis and characterization of magnesium hydroxide by batch reaction crystallization. Front Chem Sci Eng 5:416–421. https://doi.org/10.1007/s11705-011-1125-9

    Article  CAS  Google Scholar 

  31. Song X, Tong K, Sun S et al (2013) Preparation and crystallization kinetics of micron-sized Mg(OH)2 in a mixed suspension mixed product removal crystallizer. Front Chem Sci Eng 7:130–138. https://doi.org/10.1007/s11705-013-1332-7

    Article  CAS  Google Scholar 

  32. Pilarska AA, Klapiszewski Ł, Jesionowski T (2017) Recent development in the synthesis, modification and application of Mg(OH)2 and MgO: a review. Powder Technol 319:373–407

    Article  CAS  Google Scholar 

  33. Wang P, Li C, Gong H et al (2011) Morphology control and growth mechanism of magnesium hydroxide nanoparticles via a simple wet precipitation method. Ceram Int 37:3365–3370. https://doi.org/10.1016/j.ceramint.2011.05.138

    Article  CAS  Google Scholar 

  34. Turek M, Gnot W (1995) Precipitation of magnesium hydroxide from brine. Ind Eng Chem Res 34:244–250. https://doi.org/10.1021/ie00040a025

    Article  CAS  Google Scholar 

  35. Alamdari A, Rahimpour MR, Esfandiari N, Nourafkan E (2008) Kinetics of magnesium hydroxide precipitation from sea bittern. Chem Eng Process Process Intensif 47:215–221. https://doi.org/10.1016/j.cep.2007.02.012

    Article  CAS  Google Scholar 

  36. Barros KS, Martí-Calatayud MC, Scarazzato T et al (2021) Investigation of ion-exchange membranes by means of chronopotentiometry: a comprehensive review on this highly informative and multipurpose technique. Adv Colloid Interface Sci 293:102439. https://doi.org/10.1016/J.CIS.2021.102439

    Article  CAS  PubMed  Google Scholar 

  37. Asraf-Snir M, Gilron J, Oren Y (2016) Gypsum scaling of anion exchange membranes in electrodialysis. J Memb Sci 520:176–186. https://doi.org/10.1016/J.MEMSCI.2016.07.013

    Article  CAS  Google Scholar 

  38. Garcia-Vasquez W, Dammak L, Larchet C et al (2016) Effects of acid–base cleaning procedure on structure and properties of anion-exchange membranes used in electrodialysis. J Memb Sci 507:12–23. https://doi.org/10.1016/J.MEMSCI.2016.02.006

    Article  CAS  Google Scholar 

Download references

Funding

MLV acknowledges a post-doctoral fellowship from CONICET. CJOP and NAP acknowledge doctoral fellowships from CONICET. CHDN, WRT, and VF are CONICET permanent research fellows. This work was supported by the ERA-MIN2 call, an ERA-NET Cofund scheme under Horizon 2020 (Li + WATER project), and ANPCyT, AR (grant PICT 2019–1939). The natural brine sample was a generous gift from MINERA SANTA RITA (Argentina).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Victoria Flexer.

Ethics declarations

Conflict of interest

The authors declare no competing interests.

Additional information

Personal dedication

Prof. Aurbach has been extremely generous helping with the development of a new public scientific research center in the far northwest of Argentina, located in the vicinity of the richest lithium brine deposits. He insisted that it was of outmost importance that the local people, and particularly the young local talents, could be involved in advancing the frontiers of knowledge in the fields of lithium mining and lithium batteries. Today, several of those young talents are co-authoring this manuscript. I, Victoria Flexer, am personally grateful to Prof. Aurbach, who offered to discuss any of the new topics I was venturing in, when I had just stopped being a post-doctoral fellow and was trying to establish myself as a PI. Prof. Aurbach has already visited our region in three occasions, and in every occasion he gave insightful and clear lectures for our students and young scientists.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (PDF 737 KB)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Vera, M.L., Palacios, C.J.O., Díaz Nieto, C.H. et al. A strategy to avoid solid formation within the reactor during magnesium and calcium electrolytic removal from lithium-rich brines. J Solid State Electrochem 26, 1981–1994 (2022). https://doi.org/10.1007/s10008-022-05219-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10008-022-05219-6

Keywords

Navigation