Skip to main content
Log in

Numerical Modeling Study of the Geo-mechanical Response of Strata in Longwall Operations with Particular Reference to Indian Geo-mining Conditions

  • Original Paper
  • Published:
Rock Mechanics and Rock Engineering Aims and scope Submit manuscript

Abstract

India has been seeking technology for mass production of coal below ground. Longwall technology was accepted as one of the options a few decades ago. Unfortunately, it failed to meet the expected benchmark for success. This shortfall was deciphered and attributed to the inadequate understanding of cavability, leading to a mismatch in support performances. Hence, the present study attempted to bridge the gap in understanding of the strata behavior in longwall workings for the Indian geological formations. Four longwall panels representative of the major Indian coalfields were selected for the investigation. An effort was made to supplement the design-based knowledge of longwall workings, under different geo-mining and strata conditions. The stress redistribution was observed with the progressive mining along with the model and field-observed mechanism of strata failure, caving, and support loading. The effect of mining activities on the failure and deformation characteristics of the strata was studied using Finite Difference software FLAC3D. It was found that the geo-mechanical properties of the overlying strata and the depth of mining were the most influential factors in controlling the behavior of the strata. At shallow depth, mechanical strength and the thickness of the overlying strata were identified as the main controlling parameters for most of the ground control events. However, at greater depths, face instability appeared to be the major contributor to these events. It is inferred that the proposed numerical modeling approach could be effectively utilized for evaluation of the stress redistribution, mechanism of failure, quantification of caving span, face convergence, and support loading for longwall panels in Indian geo-mining conditions.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18

Similar content being viewed by others

Abbreviations

S c :

Uniaxial compressive strength

S t :

Brazilian tensile strength

\(\sigma_{\text{h}}\) :

Mean horizontal in situ stress

ν :

Poisson’s ratio

\(\gamma\) :

Unit weight of the overlying rock

H :

Depth of cover

\(\beta\) :

Coefficient of linear thermal expansion

\(E\) :

Elastic modulus

\(G\) :

Geothermal gradient

\(\sigma_{\text{v }}\) :

In situ vertical stress

GCF:

Godavari valley coalfields

JCF:

Jharia coalfields

RCF:

Raniganj coalfields

SPCF:

Sohagpur coalfields

StCF:

Sonhat coalfields

References

  • Arioglu E, Yuksel A (1984) Design curves for hydraulic face supports. J Min Met Fuels 4–5:173–178

    Google Scholar 

  • Bai Q, Tu S, Li Z, Tu H (2015) Theoretical analysis on the deformation characteristics of coal wall in a longwall top coal caving face. Int J Min Sci Technol 25(2):199–204

    Article  Google Scholar 

  • Bai QS, Tu SH, Chen M, Zhang C (2016) Numerical modeling of coal wall spall in a longwall face. Int J Rock Mech Min Sci 88:242–253

    Article  Google Scholar 

  • Banerjee G, Kumbhakar D, Ghosh N, Yadava KP (2016) Assessment of cavability and categorization of coal measure roof rocks by parting plane approach. In: Proceedings of international conference on recent advances in rock engineering, NIRM, Bengaluru, pp 302–08

  • Barczak TM, Conover DP (2002) The NIOSH shield hydraulic inspection and evaluation of leg data (SHIELD) computer program. In: Proceedings of 21st international conference on ground control in mining, Morgantown, WV, USA, pp 27–33

  • Bilinski A, Konopko W (1973) Criteria for choice and use of powered supports. In: Proceedings of the symposium on protection against roof falls, Katowice, Paper No. IV-1

  • Chen J (1998) Design of powered supports for longwall mining. Dissertation, West Virginia University, Morgantown, WV, USA

  • Cheng H (1998) Analysis of powered supports resistance and roof behavior. Dissertation, West Virginia University, Morgantown, WV, USA

  • Das SK (2000) Observations and classification of roof strata behavior over longwall coal mining panels in India. Int J Rock Mech Min Sci 37:585–597

    Article  Google Scholar 

  • Deb D (1998) Development of the longwall strata control and maintenance system (LOSCOMS). Dissertation, University of Alabama, USA

  • Deb D, Verma AK (2004) Ground control problems in Indian longwall mines- a perspective and future research outlook. J Min Met Fuels 52(9 & 10):178–185

    Google Scholar 

  • Frith RC, Creech M (1997) Face width optimisation in both longwall and shortwall caving environments. ACARP Project No. 5015 (accessed)

  • Ghose AK, Dutta D (1987) A rock mass classification model for caving roofs. Int J Min Geol Eng 5(3):257–271

    Article  Google Scholar 

  • Ghosh AK (2003) Why longwall in India has not succeeded as in other developing countries like China. Inst Eng (I) J-MN 84:1–4

    Google Scholar 

  • Guo WB (2015) Stability of coal wall and interaction mechanism with support in fully mechanized working face with great mining height. Dissertation, China University of Mining and Technology

  • Henderson PG (1980) Experience in longwall mining at Coalbrook Collieries. J South Afr Inst Min Metall 1980:22–36

    Google Scholar 

  • Hoyer D (2012) Early warning of longwall cavities using LVA software. In: Proceedings of 12th coal operators’ conference, University of Wollongong and AUSIMM, pp 69–77

  • Islavath SR, Deb D, Kumar H (2016) Numerical analysis of a longwall mining cycle and development of a composite longwall index. Int J Rock Mech Min Sci 89:43–54

    Article  Google Scholar 

  • Itasca (2015) FLAC-3D Version 5.01 User’s Manual. Itasca Consulting Group Inc., Minneapolis

    Google Scholar 

  • Kang H et al (2018) A physical and numerical investigation of sudden massive roof collapse during longwall coal retreat mining. Int J Coal Geol 188:25–36

    Article  Google Scholar 

  • Khanal M, Adhikary D, Balusu R (2012) Assessment of chock capacity and strata caving for a longwall mine. Geotech Geol Eng 30:395–405

    Article  Google Scholar 

  • Kong DZ, Wu GY, Ma ZQ, Liu Y (2017) Development and application of a physical model for longwall coal face failure simulation. Int J Min Miner Eng 8:131–143

    Article  Google Scholar 

  • Kong DZ, Cheng ZB, Zheng SS (2019) Study on the failure mechanism and stability control measures in a large-cutting-height coal mining face with a deep-buried seam. Bull Eng Geol Environ 2019:1–15. https://doi.org/10.1007/s10064-019-01523-0

    Article  Google Scholar 

  • Le TD, Oh J, Hebblewhite B, Zhang C, Mitra R (2018) A discontinuum modelling approach for investigation of longwall top coal caving mechanisms. Int J Rock Mech Min Sci 106:84–95

    Article  Google Scholar 

  • Le TD, Zhang C, Oh J, Mitra R, Hebblewhite B (2019) A new cavability assessment for longwall top coal caving from discontinuum numerical analysis. Int J Rock Mech Min Sci 115:11–20

    Article  Google Scholar 

  • Li Z, Xu J, Yu S, Ju J, Xu J (2018) Mechanism and prevention of a chock support failure in the longwall top-coal caving faces: a case study in Datong coalfield, China. Energies 11(288):1–17

    Google Scholar 

  • Liu C, Li H, Mitri H (2019) Effect of strata conditions on shield pressure and surface subsidence at a longwall top coal caving working face. Rock Mech Rock Eng 52(5):1523–1537

    Article  Google Scholar 

  • Majumdar S (1986) The support requirement at a longwall face—a bending moment approach. In: Proceedings of the 27th US symposium on rock mechanics: key to energy production, The University of Alabama, Tuscaloosa, Alabama, pp 325–32

  • Medhurst TP, Reed K (2005) Ground response curves for longwall support assessment. Min Technol (Trans. Inst Min and Metall A) 114:A81–A88

    Google Scholar 

  • Mohammadi S, Ataei M, Kakaie R (2018) Assessment of the importance of parameters affecting roof strata cavability in mechanized longwall mining. Geotech Geol Eng 36:2667–2682

    Article  Google Scholar 

  • Obert L, Duvall WI (1967) Rock mechanics and the design of structures in rock. Wiley, New York

    Google Scholar 

  • Pan BN, Prasad N (1999) Experience with the operation of powered support longwall face in SECL with particular reference to Balrampur. J. Min. Met. Fuels, SECL Number, pp 126–130

    Google Scholar 

  • Park DW, Deb D (1999) Longwall strata control and maintenance system—a stethoscope for longwall mining. Mineral Eng 51(10):49–53

    Google Scholar 

  • Pawlowicz K (1967) Classification of rock cavability of coal measure strata in upper Silesia coalfield. Prace GIG, Komunikat, No. 429, Katowice (in Polish)

  • Peng SS (1998) What can a shield leg pressure tell us? Coal Age 1998:54–57

    Google Scholar 

  • Peng SS (2006) Longwall mining, 2nd edn. Society for Mining, Metallurgy, and Exploration, Inc. (SME), Englewood

    Google Scholar 

  • Peng SS, Wu J, Li HC, Chen SL (1986) How to determine yield load of longwall roof supports? Coal Min 10:40–43

    Google Scholar 

  • Peng SS, Hsiung SM, Jiang JM (1987) Method of determining the rational load capacity of shield supports at longwall faces. Min Eng 197:161–167

    Google Scholar 

  • Peng SS, Zhu DR, Jiang YM (1989) Roof classification and determination of the support capacity for the fully mechanized longwall faces. In: Special number for longwall mining developments. J Min Met Fuels 1989:289–296

    Google Scholar 

  • Prusek S, Plonka M, Walentek A (2016) Applying the ground reaction curve concept to the assessment of shield support performance in longwall faces. Arab J Geosci 9:167

    Article  Google Scholar 

  • Qian M, Miao X, He F (1994) Analysis of key block in the structure of voussoir beam in longwall mining. J China Coal Soc 31(6):557–563 (in Chinese)

    Google Scholar 

  • Qian MG, Shi PW, Xu JL (2010) Mining pressure and strata control. China Mining University Press, Xuzhou (in Chinese)

    Google Scholar 

  • Rezaei M, Hossaini MF, Majdi A (2015a) Determination of longwall mining-induced stress using strain energy method. Rock Mech Rock Eng 48:2421–2433

    Article  Google Scholar 

  • Rezaei M, Hossaini MF, Majdi A (2015b) Development of a time-dependent energy model to calculate the mining-induced stress over gates and pillars. J Rock Mech Geotech Eng 7(3):306–317

    Article  Google Scholar 

  • Sandford J, Mahoney S, Conover DP (1999) Shield monitoring to forecast severe face weighting at the South Bulga Colliery, NSW, Australia. In: Proceedings of 18th international conference on ground control in mining, Morgantown, WV, USA, pp 164–175

  • Sarkar SK (1998) Mechanized longwall mining - the Indian experiences. Oxford and IBH Publishing Company Private Limited, New Delhi

  • Sarkar SK, Dhar BB (1993) Strata control failures at caved longwall faces in India-experience from Rana to Churcha (1964 to 1990). In: Proceedings of the 4th Asian mining, MGMI Calcutta, pp 361–80

  • Shabanimashcool M, Li CC (2012) Numerical modelling of longwall mining and stability analysis of the gates in a coal mine. Int J Rock Mech Min Sci 51:24–34

    Article  Google Scholar 

  • Shabanimashcool M, Jing L, Li CC (2014) Discontinuous modelling of stratum cave-in in a longwall coal mine in the Arctic Area. Geotech Geol Eng 32:1239–1252

    Article  Google Scholar 

  • Sheorey PR (1994) A theory for in situ stresses in isotropic and transversely isotropic rock. Int J Rock Mech Min Sci Geomech Abstr 31:23–34

    Article  Google Scholar 

  • Sheorey PR, Mohan GM, Sinha A (2001) Influence of elastic constants on the horizontal in situ stress. Int J Rock Mech Min Sci Geomech Abstr 38:1211–1216

    Article  Google Scholar 

  • Singh TN, Singh B (1979) Design of support system in caved longwall faces. In: Proceedings of colloquium on longwall face supports, Dhanbad, pp 79–85

  • Singh TN, Singh B (1982) Design criteria of face supports. In: Proceedings of symposium on state of the art of ground control in longwall mining and mining subsidence (organized by Society of Mining Engineers, New York), pp 145–150

  • Singh GSP, Singh UK (2004) Cavability assessment model for longwall workings in India. In: Proceedings of the third Asian rock mechanics symposium, Kyoto, pp 295–300

  • Singh GSP, Singh UK (2009) A numerical modeling approach for assessment of progressive caving of strata and performance of hydraulic powered support in longwall workings. Comput Geotech 36(7):1142–1156

    Article  Google Scholar 

  • Singh GSP, Singh UK (2010a) Numerical modeling study of the effect of some critical parameters on caving behavior of strata and support performance in a longwall working. Rock Mech Rock Eng 43:475–489

    Article  Google Scholar 

  • Singh GSP, Singh UK (2010b) Prediction of caving behaviour of strata and optimum rating of hydraulic powered support for longwall workings. Int J Rock Mech Min Sci 47(1):1–16

    Article  Google Scholar 

  • Smart BDG, Aziz N (1986) The influence of caving in the Hirst and Bulli Seams on powered support ratings. In: Proceedings of the ground movement and control related to coal mining symposium on Wollongong, Australia, pp 182–193

  • Song G, Chugh YP (2018) 3D analysis of longwall face stability in thick coal seams. J South Afr Inst Min Metal 118:131–142

    Article  Google Scholar 

  • Suchowerska AM, Merifield RS, Carter JP (2013) Vertical stress changes in multi-seam mining under supercritical longwall panels. Int J Rock Mech Min Sci 61:306–320

    Article  Google Scholar 

  • Suchowerska AM, Carter JP, Merifield RS (2014) Horizontal stress under supercritical longwall panels. Int J Rock Mech Min Sci 70:240–251

    Article  Google Scholar 

  • Tadisetty S, Matsui K, Shimada H et al (2006) Real time analysis and forecasting of strata caving behavior during longwall operations. Rock Mech Rock Eng 39(4):383–393

    Article  Google Scholar 

  • Trueman R, Lyman G, Cocker A (2009) Longwall roof control through a fundamental understanding of shield–strata interaction. Int J Rock Mech Min Sci 46(2):371–380

    Article  Google Scholar 

  • Unrug K, Szwilski A (1980) Influence of strata control parameters on longwall mining design. In: Proceedings of the 21st US symposium on rock mechanics, Morgantown, Rolla, pp 720–728

  • Vakili A, Hebblewhite BK (2010) A new cavability assessment criterion for longwall top coal caving. Int J Rock Mech Min Sci 47(8):1317–1329

    Article  Google Scholar 

  • Verma AK, Deb D (2010) Longwall face stability index for estimation of chock-shield pressure and face convergence. Geotech Geol Eng 28:431–445

    Article  Google Scholar 

  • Verma AK, Kishore K, Chatterjee S (2016) Prediction model of longwall powered support capacity using field monitored data of a longwall panel and uncertainty-based neural network. Geotech Geol Eng 34:2033–2052

    Article  Google Scholar 

  • Wang C, Zhang C, Zhao X, Liao L, Zhang S (2018) Dynamic structural evolution of overlying strata during shallow coal seam longwall mining. Int J Rock Mech Min Sci 103:20–32

    Article  Google Scholar 

  • Wilson AH (1975) Support requirements on longwall faces. Min Eng 1975:479–488

    Google Scholar 

  • Wilson AH (1980) The stability of underground workings in the soft rocks of the coal measures. Ph.D. Dissertation, University of Nottingham, UK

  • Yang SL, Wang JC, Yang JH (2017) Physical analog simulation analysis and its mechanical explanation on dynamic load impact. J China Coal Soc 40:1361–1367

    Google Scholar 

  • Yang S, Song G, Kong D (2019) An evaluation of longwall face stability in thick coal seams through a basic understanding of shield-strata interaction. J Geophys Eng 2019:1–11

    Google Scholar 

  • Yu B (2014) Study on strong pressure behavior mechanism and roof control of fully mechanized top coal caving in extra thickness seam in Datong coal mine. Ph.D. Dissertation, China University of Mining and Technology, Xuzhou, China

  • Zamarski B (1970) Control of roof in longwall faces of Ostrava-Karvina Coal Basin. Report of Coal Research Institute, Ostrava, p 11

    Google Scholar 

  • Zhao HZ (1985) A study of strata behaviour and support resistance of a fully mechanized longwall face. In: Proceedings of international symposium on mining technology and science, China Institute of Mining and Technology, Xuzhou, Beijing. China Coal Industry Publishing House, pp 67–73

Download references

Acknowledgements

The authors are thankful to the Head, Department of Mining Engineering, Indian Institute of Technology (BHU) Varanasi, for providing necessary laboratory facilities for the numerical simulation studies. The authors are grateful to the management of the various longwall mines for their cooperation in the compilation of necessary data pertinent to this study. The views and findings expressed in this paper are the opinions of the authors and not necessarily of the organization which they serve.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to G. S. P. Singh.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Behera, B., Yadav, A., Singh, G.S.P. et al. Numerical Modeling Study of the Geo-mechanical Response of Strata in Longwall Operations with Particular Reference to Indian Geo-mining Conditions. Rock Mech Rock Eng 53, 1827–1856 (2020). https://doi.org/10.1007/s00603-019-02018-w

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00603-019-02018-w

Keywords

Navigation