Skip to main content
Log in

Study of the Radio Frequency (RF) performance of a Wafer-Level Package (WLP) with Through Silicon Vias (TSVs) for the integration of RF-MEMS and micromachined waveguides in the context of 5G and Internet of Things (IoT) applications: Part 1—validation of the 3D modelling approach

  • Technical Paper
  • Published:
Microsystem Technologies Aims and scope Submit manuscript

Abstract

Packaging of Radio Frequency MicroElectroMechanical-Systems (RF-MEMS) and other passive components is a delicate issue, especially in the riverbed of upcoming application contexts like 5G and the Internet of Things, in which frequencies of operation are getting closer to mm-Waves (millimetre waves). In fact, when dealing with RF signals, the package, beyond protecting encapsulated devices, has also to exert an influence as limited as possible on their electromagnetic characteristics and performance. Therefore, the package design phase has to be performed with particular care. Given such a frame of reference, this study discusses the validation against experimental data of a full-3D methodology for the electromagnetic simulation of a Wafer-Level Packaging solution featuring Through Silicon Vias for the redistribution of electrical signal from the in-package (RF-MEMS) passive devices to the external world. In particular, the results of the full-3D finite element method RF simulations will be compared against experimental S-parameters datasets for a certain variety of Coplanar Waveguide test structures, in a frequency range from 50 MHz up to 30 GHz, showing good accuracy in predicting the behaviour of physical devices. For the sake of brevity, this work will be followed by a standalone second part in which the full-3D model, here validated, will be parameterised and exploited to analyse the influence of the most relevant Degrees of Freedom available in the package design, on the RF characteristics of encapsulated RF-MEMS passive devices.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11.
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  • Chiao M, Cheng YT, Lin L (2012) Introduction to MEMS packaging. In: Zhou Z, Wang Z, Lin L (eds) Microsystems and nanotechnology. Springer, Berlin, pp 415–446. https://doi.org/10.1007/978-3-642-18293-8_11

    Chapter  Google Scholar 

  • Iannacci J (2015) Reliability of MEMS: a perspective on failure mechanisms, improvement solutions and best practices at development level. Elsevier Disp 37:62–71. https://doi.org/10.1016/j.displa.2014.08.003

    Article  Google Scholar 

  • Iannacci J (2017) RF-MEMS technology for high-performance passives: the challenge of 5G mobile applications. IOP Publishing, Bristol. https://doi.org/10.1088/978-0-7503-1545-6

  • Iannacci J, Bartek M, Tian J, Gaddi R, Gnudi A (2008) Electromagnetic optimization of an RF-MEMS wafer-level package. Elsevier Sens Actuators A: Phys 142:434–441. https://doi.org/10.1016/j.sna.2007.08.018

    Article  Google Scholar 

  • Kwon Park Y, Kooh Kim Y, Kim CJ, Ju BK, Park JO (2003) Innovation ultra-thin packaging for RF-MEMS devices. In: Proceedings of international conference on solid state sensors, actuators and microsystems, 903–906. Doi:10.1109/SENSOR.2003.1215621

  • Lee J, Wang W, Sharma J, Lin Y, Singh N (2013) nano porous gold as a capping layer for thin film encapsulation. IEEE J Microelectromech Syst 22:998–1000. https://doi.org/10.1109/JMEMS.2013.2265393

    Article  Google Scholar 

  • Lin C, Yang H, Wang WC, Fang W (2007) Thru-wafer interconnect for SOI-MEMS 3D wafer-level hermetic packaging. In: Proceedings of international solid-state sensors, actuators and microsystems conference (TRANSDUCERS), pp 2111–2114. doi:https://doi.org/10.1109/SENSOR.2007.4300582

  • Marsch P, Bulakci Ö, Queseth O, Boldi M (eds) (2018) 5G system design: architectural and functional considerations and long term research. Wiley, Hoboken

  • Mavromoustakis C, Mastorakis G, Batalla JM (eds) (2016) Internet of things (IoT) in 5G mobile technologies. Springer, Berlin. https://doi.org/10.1007/978-3-319-30913-2

  • Podpod A, Velenis D, Phommahaxay A, Bex P, Fodor F, Marinissen EJ, Rebibis K, Miller A, Beyer G, Beyne E (2018) High density and high bandwidth chip-to-chip connections with 20μm pitch flip-chip on fan-out wafer level package. In: Proceedings of international wafer level packaging conference (IWLPC), pp 1–5. doi: https://doi.org/10.23919/IWLPC.2018.8573262

  • Premachandran CS, Chong SC, Liw S, Nagarajan R (2009) Fabrication and testing of a wafer-level vacuum package for MEMS device. IEEE Trans Adv Packag 32:486–490. https://doi.org/10.1109/TADVP.2009.2013661

    Article  Google Scholar 

  • Rodriguez J (ed) (2015) Fundamentals of 5G mobile networks. Wiley, Hoboken

  • Schuler-Watkins S, Reichenbach R, Hansen U (2015) Challenges of wafer-level MEMS packaging. In: Proceedings of European microelectronics packaging conference (EMPC), 1–4

  • Schulz A, Gutzeit N, Müller J (2019) Laser structured passive components and RF filter in LTCC technology with operating frequencies up to 40 GHz focusing on 5G mobile applications. In: Proceedings of European microelectronics and packaging conference and exhibition (EMPC) 1–5. doi:https://doi.org/10.23919/EMPC44848.2019.8951846

  • Sharma J, Lee J, Merugu S, Singh N (2015) A Robust Bilayer Cap in thin film encapsulation for MEMS device application. IEEE Trans Compon Packag Manuf Technol 5:930–937. https://doi.org/10.1109/TCPMT.2015.2402296

    Article  Google Scholar 

  • Shin KR, Arendell J, Eilert K (2019) Compact 5G n77 band pass filter with through silicon via (TSV) IPD technology. In: Proceedings of IEEE wireless and microwave technology conference (WAMICON) 1–3. doi: https://doi.org/10.1109/WAMICON.2019.8765433

  • Tay FEH (ed) (2002) Materials & process integration for MEMS. Springer, Berlin. https://doi.org/10.1007/978-1-4757-5791-0

  • Tian J, Iannacci J, Sosin S, Gaddi R, Bartek M (2006) RF-MEMS wafer-level packaging using through-wafer via technology. In: Proceedings of electronics packaging technology conference (EPTC) 441–447. doi:https://doi.org/10.1109/EPTC.2006.342755

  • Tian J, Sosin S, Iannacci J, Gaddi R, Bartek M (2008) RF–MEMS wafer-level packaging using through-wafer interconnect. Elsevier Sens Actuators A: Phys 142:442–451. https://doi.org/10.1016/j.sna.2007.09.004

    Article  Google Scholar 

  • Uckelmann D, Harrison M, Michahelles F (eds) (2011) Architecting the internet of things. Springer, Berlin. https://doi.org/10.1007/978-3-642-19157-2

  • Wei X, Zheng KZ, Shen X (eds) (2017) 5G mobile communications. Springer, Berlin. https://doi.org/10.1007/978-3-319-34208-5

  • Yim MJ, Kim H-J, Paik K-W (2005) Anisotropic conductive adhesives with enhanced thermal conductivity for flip chip applications. Springer J Electron Mater 34:1165–1171. https://doi.org/10.1007/s11664-005-0246-7

    Article  Google Scholar 

  • Yun CH, Martin JR, Chen T, Davis D (2007) MEMS wafer-level packaging with conductive vias and wafer bonding. In: Proceedings of international solid-state sensors, actuators and microsystems conference (TRANSDUCERS) 2091–2094. doi: https://doi.org/10.1109/SENSOR.2007.4300577

  • Zou G, Grönqvist H, Liu J (2004) Theoretical analysis of RF performance of anisotropic conductive adhesive flip-chip joints. IEEE Trans Compon Packag Technol 27:546–550. https://doi.org/10.1109/TCAPT.2004.831799

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J. Iannacci.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Iannacci, J. Study of the Radio Frequency (RF) performance of a Wafer-Level Package (WLP) with Through Silicon Vias (TSVs) for the integration of RF-MEMS and micromachined waveguides in the context of 5G and Internet of Things (IoT) applications: Part 1—validation of the 3D modelling approach. Microsyst Technol 26, 3799–3812 (2020). https://doi.org/10.1007/s00542-020-04866-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00542-020-04866-x

Navigation