Skip to main content
Log in

Nanoflower structures of ZnO–SnO2 arranged on nanoporous Al2O3 for sensing ethanol and methanol gases

  • Technical Paper
  • Published:
Microsystem Technologies Aims and scope Submit manuscript

Abstract

A compound sensing structure based on nanoflower-like ZnO–SnO2 coated on the top of nanoporous anodic aluminum oxide (AAO) layer to form ZnO–SnO2–AAO composite as a gas sensing structure is developed for detecting ethanol and methanol simultaneously. The ZnO–SnO2 powders were synthesized by hydrothermal synthesis method. The SnO2 was grown densely and uniformly that has unique loose and porous nano structures to increase the accessible surface area for improving gas diffusion and mass transport. A solenoid-type heater was designed to surround the sensing column for controlling operation temperature to promote gas sensitivity. The ethanol and methanol responses of ZnO–SnO2–AAO are high because the porous AAO greatly improves the specific adsorption surface area, and the ZnO produces more electron donor states or oxygen vacancies to enhance oxygen adsorption as well as the heterojunction of SnO2 and ZnO grains offers access to facile electronic interaction to enhance the surface reaction between adsorbed oxygen and current-carrying electrons. By analyzing a series of temperature-varied cyclic tests, the optimal operation temperatures of 180 °C for sensing ethanol and 260 °C for sensing methanol were obtained to have the strongest output responses. The developed ZnO–SnO2–AAO gas sensing composites include the advantages: simple fabrication process, low cost, high specific surface area and porosity, rapid detection, high sensitivity, stable stability, and good repeatability.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  • Biplob M, Borat B, Jayoti D, Chirosree R, Hiranmay S, Nillohit M (2014) ZnO–SnO2 based composite type gas sensor for selective hydrogen sensing. Sens Actuators B Chem 194:389–396

    Article  Google Scholar 

  • Bowen Z, Wuyou F, Huayang L, Xinglin F, Ying W, Hari B, Guang S, Xiaodong W, Yan W, Jianliang C, Zhanying Z (2015) Actinomorphic ZnO/SnO2 core–shell nanorods: Two-step synthesis and enhanced ethanol sensing propertied. Mater Lett 160:227–230

    Article  Google Scholar 

  • Chang HC, Hung SS, Lai CC, Chen YH, Chang IN, Lin JC, Liu TC (2012) Nano-AAO-based microsensor for monitoring process carbon monoxide. Adv Mater Res 468–471:2136–2140

    Article  Google Scholar 

  • Guang S, Fengxiao Q, Saisai Z, Yanwei L, Yan W, Jianliang C, Hari B, Xiaodong W, Tiekun J, Zhanying Z (2014) Synthesis and enhanced gas sensing properties of flower-like SnO2 hierarchical structures decorated with discrete ZnO nanoparticles. J Alloy Compd 617:192–199

    Article  Google Scholar 

  • He Z, Wen Z, Jinghua H, Yanqiong L, Bin M (2015) Hydrothermal synthesis of flower-like SnO2 architectures with superior gas sensing properties. Mater Lett 145:133–136

    Article  Google Scholar 

  • Hung SS, Chen YH, Chang HC (2015) Gold-deposited nanoporous anodic aluminum oxide structures patterned on specified microfluidic areas for enhancing chemiluminescence reactions. Mater Res Innov 19:273–276

    Article  Google Scholar 

  • Jiejing K, Zebao R, Hongbing J, Yexiang T (2015) Facile synthesis of ZnO/SnO2 hetero nanotubes with enhanced electrocatalytic property. Catal Today 258:75–82

    Article  Google Scholar 

  • Kocemba I, Jędrzejewska MW, Szychowska A, Rynkowski J, Główka M (2007) The properties of barium stannate and aluminum oxide-based gas sensor: the role of Al2O3 in this system. Sens Actuators B Chem 121:401–405

    Article  Google Scholar 

  • Li HH, He Y, Jin PP, Cao Y, Fan MH, Zou X, Li GD (2016) Highly selective detection of trace hydrogen against CO and CH4 by Ag/Ag2O–SnO2 composite microstructures. Sens Actuators B Chem 228:515–522

    Article  Google Scholar 

  • Nie MX, Li XZ, Liu SR, Guo Y (2015) ZnO/CuO/Al2O3 composites for chloroform detection. Sens Actuators B Chem 210:211–217

    Article  Google Scholar 

  • Randeep L, Ahmad U, Mehta SK, Sushil KK (2015) Well-crystalline porous ZnO–SnO2 nanosheets: An effective visible-light driven photocatalyst and highly sensitive smart sensor material. Talanta 131:490–498

    Article  Google Scholar 

  • Sahar H, Azam AF, Abbas AK, Yadollah M (2011) Nanostructured SnO2–ZnO sensors: highly sensitive and selective to ethanol. Sens Actuators B Chem 160:1298–1303

    Article  Google Scholar 

  • Shurong W, Jiedi Y, Hongxin Z, Yanshuang W, Xueling G, Liwei W, Zhenyu Z (2015) One-pot synthesis of 3D hierarchical SnO2 nanostructures and their application for gas sensor. Sens Actuators B Chem 207:83–89

    Article  Google Scholar 

  • Wang Y, Wu X, Li Y, Zhou Z (2004) Mesostructured SnO2 as sensing material for gas sensors. Solid-State Electron 48:627–632

    Article  Google Scholar 

  • Wang LL, Li ZJ, Luo L, Zhao CZ, Kang LP, Liu DW (2016) Methanol sensing properties of honeycomb-like SnO2 grown on silicon nanoporous pillar array. J Alloy Compd 682:170–175

    Article  Google Scholar 

  • Wenqi L, Shuyi M, Yingfeng L, Guijin Y, Yuzhen M, Jing L, Duojie G, Xiaoli X, Shaohui Y (2015) Enhanced ethanol sensing performance of hollow ZnO–SnO2 core–shell nanofibers. Sens Actuators B Chem 211:392–402

    Article  Google Scholar 

  • Yan SH, Ma SY, Li WQ, Xu XL, Cheng L, Song HS, Liang XY (2015) Synthesis of SnO2–ZnO heterostructured nanofibers for enhanced ethanol gas-sensing performance. Sens Actuators B Chem 221:88–95

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hsing-Cheng Chang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chang, HC., Hsu, YL., Huang, WC. et al. Nanoflower structures of ZnO–SnO2 arranged on nanoporous Al2O3 for sensing ethanol and methanol gases. Microsyst Technol 23, 499–506 (2017). https://doi.org/10.1007/s00542-016-3230-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00542-016-3230-7

Keywords

Navigation