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Machine learning methods for particle stress development in suspension Poiseuille flows

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Abstract

Numerical simulations are used to study the dynamics of a developing suspension Poiseuille flow with monodispersed and bidispersed neutrally buoyant particles in a planar channel, and machine learning is applied to learn the evolving stresses of the developing suspension. The particle stresses and pressure develop on a slower time scale than the volume fraction, indicating that once the particles reach a steady volume fraction profile, they rearrange to minimize the contact pressure on each particle. We consider the timescale for stress development and how the stress development connects to particle migration. For developing monodisperse suspensions, we present a new physics-informed Galerkin neural network that allows for learning the particle stresses when direct measurements are not possible. We show that when a training set of stress measurements is available, the MOR-physics operator learning method can also capture the particle stresses accurately.

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Acknowledgements

The authors thank Dr. Kyongmin Yeo for his contributions to the monodisperse FCM code and helpful discussions.

A.A.H. acknowledges support from the National Science Foundation Graduate Research Fellowship under Grant No. DGE 1058262 and support from the U.S. Department of Energy, Advanced Scientific Computing Research program, under the Scalable, Efficient and Accelerated Causal Reasoning Operators, Graphs and Spikes for Earth and Embedded Systems (SEA-CROGS) project (Project No. 80278), and the Physics-Informed Learning Machines for Multiscale and Multiphysics Problems (PhILMs) project (Project No. 72627). J.D. acknowledges support from the National Science Foundation Mathematical Sciences Graduate Internship Program. The computational work was performed using PNNL Institutional Computing at Pacific Northwest National Laboratory and computational resources and services at the Center for Computation and Visualization, Brown University. R.G.P also acknowledges support from the PhILMs project for this work.

Pacific Northwest National Laboratory (PNNL) is a multi-program national laboratory operated for the U.S. Department of Energy (DOE) by Battelle Memorial Institute under Contract No. DE-AC05-76RL01830.

Sandia National Laboratories is a multimission laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC, a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA0003525. This paper describes objective technical results and analysis. Any subjective views or opinions that might be expressed in the paper do not necessarily represent the views of the U.S. Department of Energy or the United States Government.

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Appendix A

Appendix A

A.1 Additional bidisperse suspension plots

In this section, we provide figures analogous to Figs. 711 for bidisperse suspensions with \(\phi _B = 0.4\), \(\lambda = 0.6\), and \(\beta = 0.5\) (Figs. 2830) and \(\beta = 0.25\) (Figs. 3335).

Fig. 31
figure 31

Stress profiles \(\sigma _{11}\) (top), \(\sigma _{22}\) (middle), and \(\sigma _{33}\) (bottom) for bidisperse steady flows of particles for \(\phi _B = 0.4\), \(\lambda =0.6\), and \(\beta = 0.5\), and for \(\gamma = 0-260\)

Fig. 32
figure 32

Normal stress difference profiles for monodisperse steady flows of particles for \(\phi _B = 0.4\), \(\lambda =0.6\), and \(\beta = 0.5\)

Fig. 33
figure 33

Volume fraction profiles at accumulated strain \(\gamma = 0-260\) for \(\phi _B = 0.4\), \(\lambda =0.6\), and \(\beta = 0.25\). The volume fraction is averaged of the channel center line at \(y/a = 20.0\). The \((\cdot )^*\) notation denotes the profile is averaged over four reseeded simulations, as discussed in “Reseeding procedure” section

Fig. 34
figure 34

Particle contact pressure profiles as defined by Eq. 4 at accumulated strain \(\gamma = 0-260\) for \(\phi _B = 0.4\), \(\lambda =0.6\), and \(\beta = 0.25\)

Fig. 35
figure 35

Shear stress profiles for \(\phi _B = 0.4\), \(\lambda =0.6\), and \(\beta = 0.25\)

Fig. 36
figure 36

Stress profiles \(\sigma _{11}\) (top), \(\sigma _{22}\) (middle), and \(\sigma _{33}\) (bottom) for bidisperse steady flows of particles for \(\phi _B = 0.4\), \(\lambda =0.6\), and \(\beta = 0.25\), and for \(\gamma = 0-260\)

Fig. 37
figure 37

Normal stress difference profiles for monodisperse steady flows of particles for \(\phi _B = 0.4\), \(\lambda =0.6\), and \(\beta = 0.25\)

A.2 Galerkin neural network implementation

In order to apply Galerkin Neural Networks to the SBM formulation in “Learning the stress in monodisperse suspensions” section, we must first formulate it as a variational problem whose operator is symmetric and positive-definite. To accomplish this, we use a simple least squares variational approach:

$$\begin{aligned} \begin{aligned}&\sigma _{22} \in L^{2}(\Omega _{\gamma }; H^{1}(\Omega _{y})) \;: \\&\int _{\Omega } \frac{2a^{2}}{9\eta _{f}}f(\phi )\frac{\partial \sigma _{22}}{\partial y} \cdot \frac{2a^{2}}{9\eta _{f}}f(\phi )\frac{\partial \tau }{\partial y}\;d\Omega \\&\; \; + C\int _{\Omega _{\gamma }} \sigma _{22}\cdot \tau \;d\Omega _{\gamma } \\&= \int _{\Omega } \textbf{j}_{\perp }\cdot \frac{2a^{2}}{9\eta _{f}}f(\phi )\frac{\partial \tau }{\partial y}\;d\Omega \;\;\;\;\;\forall \tau \in L^{2}(\Omega _{\gamma }; H^{1}(\Omega _{y})). \end{aligned} \end{aligned}$$

The space \(L^{2}(\Omega _{\gamma }; H^{1}(\Omega _{y}))\) is the Sobolev space (Adams and Fournier 2003) of all functions u such that

$$\begin{aligned} \vert \vert u \vert \vert _{L^{2}(\Omega _{\gamma }; H^{1}(\Omega _{y}))} := \left( \int _{\Omega _{\gamma }} \vert \vert u(\gamma ,\cdot )\vert \vert _{H^{1}(\Omega _{y})}^{2}\;d\Omega _{\gamma } \right) ^{1/2} \end{aligned}$$

is finite, where

$$\begin{aligned} \vert \vert v \vert \vert _{H^{1}(\Omega _{y})} := (\vert \vert v \vert \vert _{L^{2}(\Omega _{y})}^{2} + \vert \vert \nabla _{y}v \vert \vert _{L^{2}(\Omega _{y})}^{2})^{1/2}. \end{aligned}$$

For ease of notation, we define

$$\begin{aligned} \begin{aligned} a(\sigma ,\tau )&:= \int _{\Omega } \frac{2a^{2}}{9\eta _{f}}f(\phi )\frac{\partial \sigma _{22}}{\partial y} \cdot \frac{2a^{2}}{9\eta _{f}}f(\phi )\frac{\partial \tau }{\partial y}\;d\Omega \\&\;\;\;\;\;\;\;\; + C\int _{\Omega _{\gamma }} \sigma _{22}\cdot \tau \;d\Omega _{\gamma }\\ L(\tau )&:= \int _{\Omega } \textbf{j}_{\perp }\cdot \frac{2a^{2}}{9\eta _{f}}f(\phi )\frac{\partial \tau }{\partial y}\;d\Omega . \end{aligned} \end{aligned}$$

Here, \(C>0\) is a constant that determines how strongly the boundary condition is enforced. We take \(C=0.1\) in all examples.

The basis function \(\Sigma _{i}^{NN}\) is obtained by solving the following optimization problem:

$$\begin{aligned} \Sigma _{i}^{NN} = \underset{\tau \in \mathcal{N}\mathcal{N}}{\mathrm {arg\;max}} \frac{L(\tau ) - a(\sigma _{22,i-1}, \tau )}{a(\tau , \tau )^{1/2}}, \end{aligned}$$
(23)

where \(\mathcal{N}\mathcal{N}\) denotes the set of all realizations of a feedforward neural network of fixed width and depth. We denote by \(\sigma _{22,i}\) the ith approximation to \(\sigma _{22}\) using the first i basis functions \(\{\Sigma _{j}^{NN}\}_{j=1}^{i}\); \(\sigma _{22,i}\) is obtained by solving the discrete variational problem

$$\begin{aligned} \sigma _{22,i} \in S_{i} \;:\;\;\; a(\sigma _{22,i}, \tau ) = L(\tau ) \;\;\;\forall \tau \in S_{i}, \end{aligned}$$

where \(S_{i} = \text {span}\{\Sigma _{0}^{NN},..., \Sigma _{i}^{NN}\}\). We take \(\sigma _{22,0}\) to be the initial approximation to the PDE and set \(\Sigma _{0}^{NN}:= \sigma _{22,0}\). For all of the simulations in “Physics-informed machine learning with the suspension balance model” section, we take \(\sigma _{22,0} = 0\). This choice of initial approximation means that we do not assume any prior knowledge of the solution. One can of course use a more informed initial approximation if it exists, e.g. coarse result from another numerical method.

To evaluate the loss functional in Eq. 23, we approximate the integrals using high-order Gaussian quadrature rules such as the ones described in Davis and Rabinowitz (2007). In particular, for a given function \(g: \Omega \rightarrow \mathbb {R}\), we use the quadrature rule given by the weights \(\{w_{i}\}_{i=1}^{m}\) and nodes \(\{(y_{i}, \gamma _{i})\}_{i=1}^{m}\) as follows:

$$\begin{aligned} \int _{\Omega } g(y,\gamma )\;d\Omega \approx \sum _{i=1}^{m} w_{i}g(y_{i},\gamma _{i}). \end{aligned}$$
(24)

The key idea behind Galerkin Neural Networks is the approximation \(\Sigma _{i}^{NN} \approx \sigma _{22} - \sigma _{22,i-1}\) – that is, the ith basis function is an estimate of the error in the approximate solution \(\sigma _{22,i-1}\). As the error \(\sigma _{22}-\sigma _{22,i-1}\) decreases, its structure grows increasingly complex and contains high frequency modes. Thus, the first basis functions may be viewed as approximating low frequency error components while later basis functions approximate high frequency error components. A discussion and demonstration of the hierarchical nature of Galerkin Neural Networks alongside theoretical properties may be found in Ainsworth and Dong (2021).

A.3 MOR-Physics parameters

In this section, we provide additional details for the MOR-Physics operator parameterization used in “Data based machine learning for particle stresses” section. To perform training, we first partition the FCM simulations into 60% training data, 20% validation data, and 20% test data. Over the course of training, we track the validation loss and select the operator with the lowest validation loss as our learned operator. Below we list the hyperparameters we used in the studies,

Hyperparameter

Value

DNN width

64

DNN depth

32

DNN activation function

ELU

 

(Clevert et al. 2015)

optimizer

Adam

 

(Kingma and Ba 2015)

learning rate

\(10^{-3}\)

training steps

10000

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Howard, A.A., Dong, J., Patel, R. et al. Machine learning methods for particle stress development in suspension Poiseuille flows. Rheol Acta 62, 507–534 (2023). https://doi.org/10.1007/s00397-023-01413-z

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