Skip to main content
Log in

Experimental study on the falling film thickness distribution on a horizontal tube under the cross airflow

  • Original Article
  • Published:
Heat and Mass Transfer Aims and scope Submit manuscript

Abstract

Horizontal tube falling film evaporation technology has outstanding advantages such as high energy efficiency and easy operation. The purpose of this paper is to investigate the impact of cross airflow on the falling film thickness distribution outside the horizontal tube. The axial and circumferential film thickness distributions under inter-tube column flow mode are measured using the air-water system and the conductance probe method, and the mechanism of cross airflow on the falling film thickness distribution is analyzed. The results show that the axial film thickness between the two adjacent liquid columns has a wave crest region and is symmetric distributed, and the circumferential film thickness at the wave crest section does not symmetry about horizontal axis with a minimum value within the circumferential angle range of 100°~120° in the quiescent surroundings. When the cross airflow exists, the circumferential film thickness on the windward surface increases in the circumferential angle of 30°~90° and decreases in the circumferential angle of 90°~150°, while those on the leeward surface increases and becomes more uniform. The axial wave crest region and spreading region of the liquid film on the windward surface also increase, but those on the leeward surface change little.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

Abbreviations

Re :

Liquid film Reynolds number, \(4\Gamma /{\mu }_{L}\)

D :

Tube spacing, mm

H :

Liquid distribution height, mm

L :

Liquid film spreading distance, mm

S :

Tube diameter, mm

g :

Acceleration of gravity, m/s2

v :

Cross airflow velocity, m/s

l :

Axial distance, mm

\(\beta\) :

Circumferential angle, °

\(\Gamma\) :

Liquid flow rate on one side of tube, kg/(m·s)

\(\delta\) :

Liquid film thickness, mm

\(\mu\) :

Dynamic viscosity, N·s/m2

\(\rho\) :

Density, kg/m3

\(\lambda\) :

Falling film wavelength, mm

G :

Gas

F :

Liquid

References

  1. Al-Shammiri M, Safar M (1999) Multi-effect distillation plants: state of the art. Desalination 126(1–3):45–59

    Article  Google Scholar 

  2. Zhou DW, Ma CF (2004) Local jet impingement boiling heat transfer with R113. Heat Mass Transf 40(6–7):539–549

    Google Scholar 

  3. Ribatski G, Jacobi AM (2005) Falling-film evaporation on horizontal tubes - a critical review. Int J Refrig 28(5):635–653

    Article  Google Scholar 

  4. Mohamed AMI (2007) Flow behavior of liquid falling film on a horizontal rotating tube. Exp Thermal Fluid Sci 31(4):325–332

    Article  Google Scholar 

  5. Mitrovic J (1986) Influence of tube spacing and flow rate on heat transfer from a horizontal tube to a falling liquid film. In Proceedings of the Eighth International Heat Transfer Conference, Begell House, San Francisco, 1949–1956, USA

  6. Ribatski G, Thome JR (2007) Experimental study on the onset of local dryout in an evaporating falling film on horizontal plain tubes. Exp Thermal Fluid Sci 31(6):483–493

    Article  Google Scholar 

  7. Gstoehl D, Thome JR (2006) Visualization of R-134a flowing on tube arrays with plain and enhanced surfaces under adiabatic and condensing conditions. Heat Transfer Eng 27(10):44–62

    Article  Google Scholar 

  8. Dukler AE, Bergelin OP (1952) Characteristics of flow - in falling liquid films. Chem Eng Prog 48(11):557–563

    Google Scholar 

  9. Zhang F, Peng J, Geng J, Wang Z, Zhang Z (2009) Thermal imaging study on the surface wave of heated falling liquid films. Exp Thermal Fluid Sci 33(3):424–430

    Article  Google Scholar 

  10. Zhang JT, Wang BX, Peng XF (2000) Falling liquid film thickness measurement by an optical-electronic method. Rev Sci Instrum 71(4):1883–1886

    Article  Google Scholar 

  11. Zaitsev DV, Kabov OA, Evseev AR (2003) Measurement of locally heated liquid film thickness by a double-fiber optical probe. Exp Fluids 34(6):748–754

    Article  Google Scholar 

  12. Zaitsev DV, Kabov OA (2005) Study of the thermocapillary effect on a wavy falling film using a fiber optical thickness probe. Exp Fluids 39(4):712–721

    Article  Google Scholar 

  13. Shedd TA, Newell TA (1998) Automated optical liquid film thickness measurement method. Rev Sci Instrum 69(12):4205–4213

    Article  Google Scholar 

  14. Gstoehl D, Roques JF, Crisinel P, Thome JR (2004) Measurement of falling film thickness around a horizontal tube using a laser measurement technique. Heat Transfer Eng 25(8):28–34

    Article  Google Scholar 

  15. Desevaux P, Homescu D, Panday PK, Prenel JP (2002) Interface measurement technique for liquid film flowing inside small grooves by laser induced fluorescence. Appl Therm Eng 22(5):521–534

    Article  Google Scholar 

  16. Lel VV, Al-Sibai F, Leefken A, Renz U (2005) Local thickness and wave velocity measurement of wavy films with a chromatic confocal imaging method and a fluorescence intensity technique. Exp Fluids 39(5):856–864

    Article  Google Scholar 

  17. Han Y, Shikazono N (2009) Measurement of the liquid film thickness in micro tube slug flow. Int J Heat Fluid Flow 30(5):842–853

    Article  Google Scholar 

  18. Coney M (1973) Theory and application of conductance probes for measurement of liquid film thickness in two-phase flow. J Phys E-Scientific Instruments 6(9):903–910

    Article  Google Scholar 

  19. Brown RC, Andreussi P, Zanelli S (1978) Use of wire probes for the measurement of liquid-film thickness in annular gas-liquid flows. Can J Chem Eng 56(6):754–757

    Article  Google Scholar 

  20. Koskie JE, Mudawar I, Tiederman WG (1989) Parallel-wire probes for measurement of thick liquid-films. Int J Multiph Flow 15(4):521–530

    Article  Google Scholar 

  21. Rogers JT, Goindi SS (1989) Experimental laminar falling film heat-transfer coefficients on a large diameter horizontal tube. Can J Chem Eng 67(4):560–568

    Article  Google Scholar 

  22. Hou H, Bi Q, Ma H (2011) Distribution characteristics of falling film thickness around horizontal tube and its influences on heat transfer. J Southwest Jiaotong Univ 46(6):1013–1018

    Google Scholar 

  23. Killion JD, Garimella S (2004) Simulation of pendant droplets and falling films in horizontal tube absorbers. J Heat Transfer- Trans ASME 126(6):1003–1013

    Article  Google Scholar 

  24. Zhang YS, Zhang SF, Wang DW, Liu Y, Deng HN, Hu BS, Tang M (2020) Flow behavior of liquid falling film on a horizontal corrugated tube. Ann Nucl Energy 148

  25. Zhang J, Gupta A, Baker J (2007) Effect of relative humidity on the prediction of natural convection heat transfer coefficients. Heat Transfer Eng 28(4):335–342

    Article  Google Scholar 

  26. Pugh DG, Bowen PJ, Marsh R, Crayford AP, Runyon J, Morris S, Valera-Medina A, Giles A (2017) Dissociative influence of H2O vapour/spray on lean blowoff and NOx reduction for heavily carbonaceous syngas swirling flames. Combust Flame 177:37–48

    Article  Google Scholar 

  27. Lee CE, Yu BJ, Kim DH, Jang SH (2018) Analysis of the thermodynamic performance of a waste-heat-recovery boiler with additional water spray onto combustion air stream. Appl Therm Eng 135:197–205

    Article  Google Scholar 

  28. Lee YT, Hong S, Dang CB, Chien LH, Yang AS (2019) Effect of counter current airflow on film dispersion and heat transfer of evaporative falling film over a horizontal elliptical tube. Int J Heat Mass Transf 141:964–973

    Article  Google Scholar 

  29. Ruan B, Jacobi AM, Li L (2009) Effects of a countercurrent gas flow on falling-film mode transitions between horizontal tubes. Exp Thermal Fluid Sci 33(8):1216–1225

    Article  Google Scholar 

  30. Tahir F, Mabrouk A, Koc M (2021) Influence of co-current vapor flow on falling film over horizontal tube. Int J Therm Sci 159

  31. Yung D, Lorenz JJ, Ganic EN (1980) Vapor/Liquid interaction and entrainment in falling film evaporators. J Heat Transfer-Transactions ASME 102(1):20–25

    Article  Google Scholar 

  32. Nusselt W (1916) The surface condensation of water vapour. Z Des Vereines Deutscher Ing 60:541–546

    Google Scholar 

  33. Nusselt W (1916) The surface condensation of steam. Z Des Vereines Deutscher Ing 60:569–575

    Google Scholar 

  34. Qiu QG, Chen JB (2011) Numerical simulation of film formation on horizontal-tube falling film evaporators. J Chin Soc Power Eng 31(05):357–361

    Google Scholar 

  35. Ji G, Wu JF, Chen YP, Ji GJ (2017) Asymmetric distribution of falling film solution flowing on hydrophilic horizontal round tube. Int J Refrig 78:83–92

    Article  Google Scholar 

  36. Zhou Y, Cai Z, Ning Z, Bi M (2017) Numerical simulation of double-phase coupled heat transfer process of horizontal-tube falling film evaporation. Appl Therm Eng 118:33–40

    Article  Google Scholar 

  37. Luo LC, Zhang GM, Pan JH, Tian MC (2013) Flow and heat transfer characteristics of falling water film on horizontal circular and non-circular cylinders. J Hydrodynamics 25(3):404–414

    Article  Google Scholar 

Download references

Acknowledgements

The authors would like to acknowledge the financial support by Shandong Provincial Natural Science Foundation (ZR2021ME141) to this research work.

Author information

Authors and Affiliations

Authors

Contributions

Zhen Xu provided the research direction, designed the experimental apparatus, discussed the results and implications, and commented on the manuscript at all stages. Haojie Zhu write the draft(including substantive translation). Yalei Zhao performed the experiments and collated data.

Corresponding author

Correspondence to Zhen Xu.

Ethics declarations

Conflict of interests

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xu, Z., Zhu, H. & Zhao, Y. Experimental study on the falling film thickness distribution on a horizontal tube under the cross airflow. Heat Mass Transfer 59, 2167–2179 (2023). https://doi.org/10.1007/s00231-023-03402-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00231-023-03402-7

Navigation