Skip to main content
Log in

Experimental and numerical investigations of internal heat transfer in an innovative trailing edge blade cooling system: stationary and rotation effects, part 2: numerical results

  • Original
  • Published:
Heat and Mass Transfer Aims and scope Submit manuscript

Abstract

This paper presents a numerical validation of the aero-thermal study of a 30:1 scaled model reproducing an innovative trailing edge with one row of enlarged pedestals under stationary and rotating conditions. A CFD analysis was performed by means of commercial ANSYS-Fluent modeling the isothermal air flow and using k-ω SST turbulence model and an isothermal air flow for both static and rotating conditions (Ro up to 0.23). The used numerical model is validated first by comparing the numerical velocity profiles distribution results to those obtained experimentally by means of PIV technique for Re = 20,000 and Ro = 0–0.23. The second validation is based on the comparison of the numerical results of the 2D HTC maps over the heated plate to those of TLC experimental data, for a smooth surface for a Reynolds number = 20,000 and 40,000 and Ro = 0–0.23. Two-tip conditions were considered: open tip and closed tip conditions. Results of the average Nusselt number inside the pedestal ducts region are presented too. The obtained results help to predict the flow field visualization and the evaluation of the aero-thermal performance of the studied blade cooling system during the design step.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18

Similar content being viewed by others

Abbreviations

C xyz :

Mean velocity modulus (m/s)

C ij :

Mean velocity modulus in plane ij (m/s), with i = x, y, z and j = x, y, z

D h :

Hydraulic diameter (mm)

D:

Distance from pedestal’s leading edge to inlet section (mm)

H 1 :

Initial duct height (mm)

Ub :

Bulk velocity defined at the inlet section (ms−1)

u :

x velocity component (ms−1)

u′, v′, w′:

Fluctuations of the x, y and z velocities components (ms−1)

V :

y velocity component (ms−1)

W :

Axial velocity component (ms−1)

N:

The total number of cells

Nu :

Averaged Nusselt number (–)

Px :

Pitch inter-pedestals distance (mm)

\(\dot{Q}\) :

Heat flux rate (W/m2)

Re :

Reynolds number (–)

Ro:

Local rotation number (–)

x :

Radial direction (–)

Xr :

Non dimensional distance (–)

x/Px :

Dimensionless position (–)

y :

Axial direction (–)

y+ :

Dimensionless wall distance (–)

z :

Rotation axis direction (–)

α:

Wedge angle of the inclined wall (°)

ω:

Eddy frequency (s−1)

Ω:

Angular velocity (rad s−1)

γ:

Model inclination angle (°)

AR:

Aspect ratio

HTC:

Heat transfer coefficient (W/m2K)

LE:

Leading edge

L0 :

Trailing edge central region

L1:

Trailing edge pedestals region

PIV:

Particles infrared velocimetry

PMMA:

Poly methyl methacrylate

PS:

Pressure side

TLC:

Thermochromic liquid crystal

SS:

Suction side

A, B, C:

Planes names

avg:

Average

co:

Coolant

f :

Film

for :

Forced convection

hub:

The hub region

in :

Inlet

loss:

Conduction losses

max :

Maximum

meanX:

Correspond to the mean x line

meanY:

Correspond to the mean y line

meanZ:

Correspond to the mean z line

nat :

Natural

sta:

Stationary

tip:

The tip region

ro :

Referred to ambient conditions

w :

Wall

References

  1. Thomas Hawksley Lecture. Address by Captain H. Riall Sankey on Heat Engines to the Institution of Mechanical Engineering November (1917)

  2. Hart JE (1970) Instability and secondary motion in a rotating channel flow. J Fluid Mech 45:341–351

    Article  MATH  Google Scholar 

  3. Speziale CG (1982) Numerical study of viscous flow in rotating rectangular ducts. J Fluid Mech 122:251–271

    Article  MATH  Google Scholar 

  4. Speziale CG, Thangam S (1983) Numerical study of secondary flows and roll-cell instabilities in rotating channel flow. J Fluid Mech 130:377–395

    Article  MATH  Google Scholar 

  5. Donahoo EE, Kulkarni AK, Belegundu AD, Camci C (2001) Determination of optimal row spacing for a staggered cross-pin array in a turbine blade cooling passage. J Enhanc Heat Transf 8:41–53

    Article  Google Scholar 

  6. Ooi A, Iaccarino G, Durbin PA, Behnia M (2002) Reynolds averaged simulation of flow and heat transfer in ribbed ducts. Int J Heat Fluid Flow 23(6):750–757

    Article  Google Scholar 

  7. Luo DD, Leung CW, Chan TL, Wong WO (2005) Simulation of turbulent flow and forced convection in a triangular duct with internal ribbed surfaces. Numer Heat Transf A 48(5):447–459

    Article  Google Scholar 

  8. Viswanathan AK, Tafti DK (2006) Detached eddy simulation of turbulent flow and heat transfer in a two-pass internal cooling duct. Int J Heat Fluid Flow 27(1):1–20

    Article  Google Scholar 

  9. Spring S, Xing Y, Weigand B (2012) An experimental and numerical study of heat transfer from arrays of impinging jets with surface ribs. J Heat Transf 134(8):082201

    Article  Google Scholar 

  10. Saha AK, Acharya S (2007) Turbulent heat transfer in ribbed coolant passages of different aspect ratios: parametric effects. J Heat Transf 129(4):449–463

    Article  Google Scholar 

  11. Delibra G, Borello D, Hanjalic K, Rispoli F (2009) URANS of flow and endwall heat transfer in a pinned passage relevant to gas-turbine blade cooling. Int J Heat Mass Transf 30:549–560

    Google Scholar 

  12. Prakash C, Zerkle R (1992) Prediction of turbulent flow and heat transfer in a radially rotating square duct. J Turbomach 114:835–846

    Article  Google Scholar 

  13. Iacovides H, Jackson DC, Kelemenis G, Launder BE, Yuan YM (2001) Flow and heat transfer in a rotating u-bend with 45° ribs. Int J Heat Fluid Flow 22:308–314

    Article  Google Scholar 

  14. Di Carmine E, Facchini B, Mangani L (2008) Investigation of innovative trailing edge cooling configurations with enlarged pedestals and square or semicircular ribs: Part II—numerical results, ASME Turbo Expo 2008: power for land, sea, and air June 9–13, GT2008-51048, Berlin, Germany

  15. Schuler M, Dreher H, Neumann SO, Weigand B, Elfert M (2010) Numerical predictions of the effect of rotation on fluid flow and heat transfer in an engine-similar two-pass internal cooling channel with smooth and ribbed walls. In: Proceedings of ASME Turbo Expo 2010: power for land, sea and air, GT2010-22870

  16. Prakash C, Zerkle R (1995) Prediction of turbulent flow and heat transfer in a ribbed rectangular duct with and without rotation. J Turbomach 117:255–264

    Article  Google Scholar 

  17. Tafti K, Elyyan AM (2010) Investigation of Coriolis forces effect of flow structure and heat transfer distribution in a rotating dimpled channel. Proceedings of ASME Turbo Expo 2010: power for land, sea and air, GT2010-22657

  18. Saha AK, Acharya S (2005) Unsteady RANS simulation of turbulent flow and heat transfer in ribbed coolant passages of different aspect ratios. Int J Heat Mass Transf 48(23–24):4704–4725

    Article  MATH  Google Scholar 

  19. Andrei L, Andreini A, Bonanni L, Facchini B (2012) Heat transfer in internal channel of a blade: effects of rotation in a trailing edge cooling system. J Therm Sci 21(3):236–249

    Article  Google Scholar 

  20. Pascotto M, Armellini A, Casarsa L, Mucignat C, Giannattasio P (2013) Effects of rotation at different channel orientations on the flow field inside a trailing edge internal cooling channel. Int J Rotat Mach 2013:765142

  21. Bianchini C, Bonanni L, Carcasci C, Facchini B, Tarchi L (2010) Experimental survey on heat transfer in an internal channel of a trailing edge cooling system. 65 Associazione Termotecnica Italiana National Congress

  22. Bianchini C, Facchini B, Simonetti F, Tarchi L, Zecchi S (2010) Numerical and experimental investigation of turning flow effects on innovative pin fin arrangements for trailing edge cooling configurations. In: Proceedings of ASME Turbo Expo 2010: power for land, sea and air, GT2010-23536

  23. Armellini A, Casarsa L, Mucignat C (2011) Flow field analysis inside a gas turbine trailing edge cooling channel under static and rotating conditions. Int J Heat Fluid Flow 32(6):1147–1159

    Article  Google Scholar 

  24. Bonanni L, Carcasci C, Facchini B, Tarchi L (2012) Experimental survey on heat transfer in a trailing edge cooling system: effects of rotation in internal cooling ducts. ASME Paper GT2012-69638

  25. Beniaiche A, Bonanni A, Carcasci C (2013) TLC measurements of heat transfer under rotating conditions at high reynolds number in an innovative trailing edge cooling system. In: ASME GTIndia 20129560

  26. Beniaiche A, Carcasci C, Pievaroli M, Ghenaiet A, Facchini B (2015) Heat transfer investigation in new cooling schemes of a stationary blade trailing edge. Appl Therm Eng J 87:816–825

    Article  Google Scholar 

  27. Beniaiche A, Carcasci C, Pievaroli M, Ghenaiet A, Facchini B (2015) Experimental study of a cooling scheme for a turbine blade trailing edge. Power Energy J Part A 229(8):832–848

    Article  Google Scholar 

  28. Celik IB, Ghia U, Roache PJ, Freitas CJ, Coleman H, Raad PE (2008) Procedure for estimation and reporting of uncertainty due to discretization in CFD applications. J Fluids Eng 130(7):0780011–0780014

    Google Scholar 

  29. Richardson L, Gaunt A (1927) The deferred approach to the limit. Part I. single lattice. Part II. interpenetrating lattices. Philos Trans R Soc Lond A 226(636–646):299–361

    Article  Google Scholar 

  30. Roache PJ (1994) Perspective: a method for uniform reporting of grid refinement studies. J Fluids Eng Trans ASME 116(3):405–413

    Article  Google Scholar 

  31. Roache PJ (2003) Conservatism of the grid convergence index in finite volume computations on steady-state fluid flow and heat transfer. J Fluids Eng Trans ASME 125(4):731–732

    Article  Google Scholar 

  32. Gillespie DRH et al (2000) Detailed flow and heat transfer coefficient measurements in a model of an internal cooling geometry employing orthogonal interesting channels. ASME turbo expo 2000: power for land, sea, and air. Heat transfer; electric power; industrial and cogeneration, vol 3. Munich, Germany, p V003T01A104

  33. Wu H, Liu Y, Xu G (2013) Measurements of heat transfer and pressure in a trailing edge cavity of a turbine blade. Chin J Aeronaut 26(2):294–308

    Article  Google Scholar 

  34. Davenport WJ, Simpson RL (1990) Time-depeiident and time-averaged turbulence structure near the nose of a wing-body junction. J Fluid Mech 210(1):23–55

    Article  Google Scholar 

  35. Yu R, Xu Y (2012) Liquid crystal thermography measurement uncertainty analysis and its application to turbulent heat transfer measurements. Adv Condens Matter Phys Article ID 898104

Download references

Acknowledgments

The authors would like to acknowledge Dr. L. Bonanni, Dr. F. Maiolo and Dr. A. Pichi for the experimental support, Dr. A. Andreini and Dr. L. Andrei for the support given to the numerical simulation. Our acknowledgments go Dr. Armellini and the staff if the university of Udine, Italy, for their collaboration and help. The reported work was performed within the Italian research project PRIN, the funding of the Italian ministry for education, university and research (MIUR) is gratefully acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ahmed Beniaiche.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Beniaiche, A., Ghenaiet, A., Carcasci, C. et al. Experimental and numerical investigations of internal heat transfer in an innovative trailing edge blade cooling system: stationary and rotation effects, part 2: numerical results. Heat Mass Transfer 53, 491–505 (2017). https://doi.org/10.1007/s00231-016-1834-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00231-016-1834-1

Keywords

Navigation