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Study on flow field and convective heat transfer characteristics in grinding zone of large spiral angle flow disturbance grooved wheel

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Abstract

In view of the high specific removal energy, high heat generation rate, low heat transfer efficiency, and easy-to-produce local high-temperature and grinding burns, new macro-structured grinding wheel forms were proposed, namely, large spiral angle grooved grinding wheels (LSG-GW, β>85°) and large spiral angle flow disturbance grooved wheels (LSDG-GW). Considering the influence of wheel parameters, groove parameters, and process parameters, an analytical model of the airflow field in the wedge area and contact area of LSG-GW was established. Analytical model of gas–liquid two-phase flow field and theoretical model of convective heat transfer coefficient distribution in heat transfer channels were established. The results showed that increasing the groove width, groove depth, and the spiral angle can reduce the pressure of the flow field in the air barrier layer and make it easier for the grinding fluid to enter the grinding contact area. The LSDG-GW further reduces the grinding fluid back flow and side flow intensity, proving that the flow disturbance structure can bring in more grinding fluid into the grinding contact area. A theoretical model for the distribution of convective heat transfer coefficient in the grinding contact area was derived, and the analysis results proved that the flow disturbance structure can significantly improve the convective heat transfer coefficient in the grinding contact area. The LSDG-GW, as a new macro-surface-structured grinding wheel, has a very promising application in the high-efficiency and high-precision grinding process of difficult-to-machine alloy materials.

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Funding

This work was supported by the Natural Science Foundation of Shandong Province (ZR2022ME192), the National Natural Science Foundation of China (51605240), and the Taishan Scholar Project of Shandong Province (ts201511038).

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Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, No.777, Jialingjiang East Road, Qingdao, Shandong Province, 266520, People’s Republic of China

    Mingzhe Mao, Shibo Liu, Jingliang Jiang, Shufeng Sun & Dexiang Wang

Authors
  1. Mingzhe Mao
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  2. Shibo Liu
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  3. Jingliang Jiang
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  4. Shufeng Sun
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  5. Dexiang Wang
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Contributions

All authors contributed to the study conception and design. Material preparation was performed by Mingzhe Mao and Jingliang Jiang, data collection was performed by Shibo Liu and Dexiang Wang, and analysis was performed by Mingzhe Mao and Shufeng Sun. The first draft of the manuscript was written by Mingzhe Mao, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Jingliang Jiang.

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Mao, M., Liu, S., Jiang, J. et al. Study on flow field and convective heat transfer characteristics in grinding zone of large spiral angle flow disturbance grooved wheel. Int J Adv Manuf Technol 129, 39–63 (2023). https://doi.org/10.1007/s00170-023-12226-y

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