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A cutting force theoretical model under the wear effect in turning glass–ceramics

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Abstract

The influence of tool wear on cutting force in turning glass–ceramics was studied, and a theoretical model of turning force considering tool wear was established in this paper. Firstly, the crack propagation behavior and the form of energy dissipation were analyzed during chip formation, and the model of the force due to chip formation was established based on the fracture mechanics of brittle solids and the principle of energy transfer. Secondly, the mechanical model caused by the flank wear was established by analyzing the microscopic wear mechanism of the tool and the source of friction. Finally, the theoretical model of turning force considering the tool wear was established. The model is only applicable to brittle removal mode. Two different cutting tools were selected to carry out the experiment of turning fluorophlogopite glass–ceramics. The relationship between cutting force and tool wear was discussed, and the accuracy of the model was verified. The results showed that the tool wear has a direct impact on the cutting force, and the theoretical model of cutting force established is in good agreement with the experimental data in this paper.

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All data generated or analyzed during this study are included in this article. All participants state that the contents of the article do not contain unknown, fake or false data.

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Funding

This work is supported by the National Natural Science Foundation of China (grant number 51975113). Such support is greatly appreciated by the authors.

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Authors and Affiliations

  1. School of Mechanical Engineering & Automation, Northeastern University, Shenyang, 110819, China

    Hongshuang Li, Lianjie Ma, Liye Sun & Wenhao Du

  2. School of Control Engineering, Northeastern University at Qinhuangdao, Qinhuangdao, 066004, China

    Lianjie Ma

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  1. Hongshuang Li
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  2. Lianjie Ma
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  4. Wenhao Du
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Contributions

Hongshuang Li is the first author, who writes the manuscript and performs the experiment and the data analyses. Lianjie Ma is the corresponding author, who contributes to the conception of the study and supplies funding for this study. Liye Sun and Wenhao Du participated in the construction of experimental platform.

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Correspondence to Lianjie Ma.

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Li, H., Ma, L., Sun, L. et al. A cutting force theoretical model under the wear effect in turning glass–ceramics. Int J Adv Manuf Technol 125, 5295–5311 (2023). https://doi.org/10.1007/s00170-023-10829-z

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  • DOI: https://doi.org/10.1007/s00170-023-10829-z

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