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Experimental investigation for multiresponse optimization in rotary ultrasonic side milling of quartz

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Abstract

Quartz is one of the highly demanded advanced ceramics and has been attracting increasing attention for industrial applications owing to its excellent properties. However, significant challenges are yet to be addressed to improve the processing. In this study, rotary ultrasonic side milling (RUSM) was employed to machine a quartz material. The response surface methodology with a Box–Behnken design was used to design the experiments. The optimal parameters of the RUSM included a spindle speed of 4000 rpm, feed rate of 50 mm/min, depth of cut value of 0.309 mm, and ultrasonic power of 75.45%. The minimum surface roughness, maximum material removal rate, and minimum cutting force were 0.968 µm, 2.32 mm3/s, and 3.608 N, respectively. The microstructures of the tool samples and quartz surface were also evaluated using a microscope. The analysis confirmed that the surface quality of the ultrasonically machined tools and machined quartz improved.

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The data required to reproduce these findings cannot be shared at this time as the data also forms part of an ongoing study.

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Funding

This research was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIT) (No. 2022R1A2B5B03001884).

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Authors and Affiliations

  1. School of Smart Manufacturing Engineering, Changwon National University, 20, Changwondaehak-ro, Uichang-gu, 51140, Changwon-si, Gyeongsangnam-do, Republic of Korea

    Seong-Jun Choi

  2. Department of Mechanical Engineering, Changwon National University, 20, Changwondaehak-ro, Uichang-gu, 51140, Changwon-si, Gyeongsangnam-do, Republic of Korea

    Choon-Man Lee

  3. Mechatronics Research Center, Changwon National University, 20, Changwondaehak-ro, Uichang-gu, 51140, Changwon-si, Gyeongsangnam-do, Republic of Korea

    Dong-Hyeon Kim

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  1. Seong-Jun Choi
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Contributions

Seong-Jun Choi: conceptualization, experiments analyses, measurements, and writing-original draft preparation. Choon-Man Lee and Dong-Hyeon Kim: writing-reviewing, editing and supervision.

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Correspondence to Choon-Man Lee or Dong-Hyeon Kim.

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Choi, SJ., Lee, CM. & Kim, DH. Experimental investigation for multiresponse optimization in rotary ultrasonic side milling of quartz. Int J Adv Manuf Technol 122, 1583–1597 (2022). https://doi.org/10.1007/s00170-022-09993-5

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  • DOI: https://doi.org/10.1007/s00170-022-09993-5

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