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Influence of dry friction on the wear behavior of X52 steel—experimental study and simulation using response surfaces method

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Abstract

Friction and wear phenomena alter the behavior of the material surface, where certain relevant parameters which characterize the surface are influenced. Therefore, the objective of this work is to identify the parameters most influencing the friction coefficient (f), the wear rate (Ws), and the volume parameters (Vmc and Vvv) during the friction test. The friction tests were carried out by adopting the methodology of 23 complete planes with three factors (D, V, and Py), at two levels each. The results show a decrease in the wear rate when all three factors are at their highest level and a decrease in the friction coefficient when using minimum load on speed long distances. In addition, the mathematical models developed allow to reveal a correlation between the test parameters (D, V, and Py), and the responses studied (f, Ws) in their study field. Moreover, the volume parameters Vmc and Vvv were evaluated during the tests, and the morphology of the worn surface shows that the friction under a load of 1 N leads to the predominance of an abrasive wear mechanism, while a load of 10 N promotes an adhesive wear mechanism.

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Abbreviations

D:

Traveled distance

V:

Linear speed

Py:

Normal load

Vmc:

Volume of core material

Vvv:

Volume of the valleys void

X1:

Coded factors for D

X2:

Coded factors for V

X3:

Coded factors for Py

Y:

Output response (for f, and Ws

RSM:

Responses surface methodology

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Acknowledgements

I would like to thank the entire of laboratory engineers of National Higher School of Mines and Metallurgy-Ammar Laskri, P.O. Box.32, 23000, Annaba, Algeria.

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Authors and Affiliations

  1. Research Center in Industrial Technologies, CRTI, P.O.BOX 64, 16014, Chéraga, Algeria

    Soumaya Meddah, Mounira Bourebia, Kaddour Gherfi, Amel Oulabbas & Sihem Achouri

  2. Industrial Mechanics Laboratory (LMI), Badji Mokhtar University, P.O. Box.12, 23000, Annaba, Algeria

    Laouar Lakhdar

  3. National Higher School of Mines and Metallurgy-Ammar Laskri, P.O. Box.32, 23000, Annaba, Algeria

    Latifa Kahloul

Authors
  1. Soumaya Meddah
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  2. Mounira Bourebia
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  3. Kaddour Gherfi
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  4. Laouar Lakhdar
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  5. Amel Oulabbas
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  6. Sihem Achouri
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  7. Latifa Kahloul
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Contributions

Investigation: Meddah Soumaya, Kahloul Latifa; methodology: Bourebia Mounira, Laouar Lakhdar; superviser: Achouri Sihem, Oulabbas Amel; redaction English: Gherfi Kaddour.

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Correspondence to Soumaya Meddah.

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Meddah, S., Bourebia, M., Gherfi, K. et al. Influence of dry friction on the wear behavior of X52 steel—experimental study and simulation using response surfaces method. Int J Adv Manuf Technol 119, 4031–4041 (2022). https://doi.org/10.1007/s00170-021-08264-z

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