Skip to main content
Log in

Fuzzy fault tree reliability analysis based on improved T-S model with application to NC turret

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In Takagi and Sugeno (T-S) fuzzy fault tree analysis (FFTA), the construction of T-S fuzzy gates relies too much on expert experience, which will result in inevitable subjective errors. In order to overcome this disadvantage, a new method was proposed in which the construction of T-S gates no longer relies solely on historical data and expert experience but is also determined by the importance of the basic events to the top event. In the proposed method, fault degrees were described as fuzzy numbers; fault probabilities were described as fuzzy possibilities. The importance index of basic events can be solved through the analysis of the fuzzy fault tree model by Monte Carlo (MC) simulation. The proposed method is suitable for systems where exact information on the fault probabilities of the components and the magnitude of failure and effect on the system are not available. The concept and calculation method of T-S probability importance was presented. Finally, the proposed method is applied to analyze the reliability of the NC turret seal subsystem, the accuracy of the method is verified by comparing with the methods based on traditional FFTA and T-S FFTA, and the weak points of the system are obtained by importance analysis, which will provide data for system fault diagnosis and preventive maintenance.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

Availability of data and material

Not applicable.

Code availability

Not applicable.

References

  1. Lee WS, Grosh DL, Tillman FA, Lie CH (1985) Fault tree analysis, methods, and applications—a review. IEEE Trans Reliab R-34(3):194–203. https://doi.org/10.1109/TR.1985.5222114

    Article  MATH  Google Scholar 

  2. Mahmood YA et al (2013) Fuzzy fault tree analysis: a review of concept and application. International Journal of System Assurance Engineering & Management 4(1):19–32

    Google Scholar 

  3. Gupta S, Bhattacharya J (2007) Reliability analysis of a conveyor system using hybrid data. Qual Reliab Eng Int 23(7):867–882

    Article  Google Scholar 

  4. Huang H-Z, Tong X, Zuo MJ (2004) Posbist fault tree analysis of coherent systems. Reliab Eng Syst Saf 84(2):141–148

    Article  Google Scholar 

  5. Ruijters E, Stoelinga M (2015) Fault tree analysis: a survey of the state-of-the-art in modeling, analysis and tools. Computer science review 15:29–62

    Article  MATH  Google Scholar 

  6. Ayyub BM (2014) Risk analysis in engineering and economics (2nd ed). Chapman and Hall/CRC. https://doi.org/10.1201/b16663

  7. Mentes A, Helvacioglu IH (2011) An application of fuzzy fault tree analysis for spread mooring systems. Ocean Eng 38(2–3):285–294

    Article  Google Scholar 

  8. Zadeh LA (1978) Fuzzy sets as a basis for a theory of possibility. Fuzzy Sets Syst 1(1):3–28

    Article  MATH  Google Scholar 

  9. Lin C-T, Wang M-J (1997) Hybrid fault tree analysis using fuzzy sets. Reliab Eng Syst Saf 58(3):205–213

    Article  Google Scholar 

  10. Yazdi M, Korhan O, Daneshvar S (2020) Application of fuzzy fault tree analysis based on modified fuzzy AHP and fuzzy TOPSIS for fire and explosion in the process industry. Int J Occup Saf Ergon 26(2):319–335

    Article  Google Scholar 

  11. Abad F, Eshtehardian E, Taghizade K (2019) Framework for proactive change management: assessing the risk of change in construction projects using fuzzy fault tree analysis. J Archit Eng 25(2):04019010

    Article  Google Scholar 

  12. Pan HanSuk, Yun WonYoung (1997) Fault tree analysis with fuzzy gates. Comput Ind Eng 33(3–4):569–572

    Article  Google Scholar 

  13. Song H, Zhang H-Y, Chan CW (2009) Fuzzy fault tree analysis based on T-S model with application to INS/GPS navigation system. Soft Comput 13.1:31–40

    Article  Google Scholar 

  14. Yao C, Zhang Y (2010) T-S model based fault tree analysis on the hoisting system of rubber-tyred girder hoister, 2010 WASE International Conference on Information Engineering, 2010, pp. 199–203. https://doi.org/10.1109/ICIE.2010.338

  15. Takagi T, Sugeno M (1985) Fuzzy identification of systems and its applications to modeling and control. IEEE Trans Syst Man Cybern 1:116–132

    Article  MATH  Google Scholar 

  16. Tao C (2011) Importance analysis method of fuzzy fault tree based on TS model. China Mech Eng 22.11:1261

    Google Scholar 

  17. Chen D (2013) Reliability analysis of multi-state hydraulic system based on TS fuzzy fault tree and Bayesian network. China Mech Eng 24.07:899

    Google Scholar 

  18. Bi Z, Li C, Li X, Gao H (2017) Research on fault diagnosis for pumping station based on T-S fuzzy fault tree and Bayesian network. J Electr Comput Eng 2017. https://doi.org/10.1155/2017/6175429

  19. Yao C, Wang B, Chen D (2013) Reliability optimization of multi-state hydraulic system based on TS fault tree and extended PSO algorithm. IFAC Proceedings 46(5):463–468

    Google Scholar 

  20. Wang L-X (1994) Adaptive fuzzy systems and control: design and stability analysis. PTR Prentice Hall, Englewood Cliffs, NJ

  21. Tabesh M, Roozbahani A, Hadigol F, Ghaemi E (2021) Risk assessment of water treatment plants using fuzzy fault tree analysis and Monte Carlo simulation. Iran J Sci Technol Trans Civ Eng. https://doi.org/10.1007/s40996-020-00498-3

  22. Abdo H, Flaus J-M (2016) Monte Carlo simulation to solve fuzzy dynamic fault tree.” IFAC-PapersOnLine 49.12: 1886–1891

  23. Zhang Z et al (2021) A general approach for the machining quality evaluation of S-shaped specimen based on POS-SQP algorithm and Monte Carlo method. J Manufact Syst 60:553–568

    Article  Google Scholar 

  24. Cheng Q et al (2019) An accuracy degradation analysis of ball screw mechanism considering time-varying motion and loading working conditions. Mech Mach Theory 134:1–23

    Article  Google Scholar 

  25. Niu P et al (2021) A machining accuracy improvement approach for a horizontal machining center based on analysis of geometric error characteristics. Int J Adv Manufact Technol 112(9):2873–2887

    Article  Google Scholar 

  26. Jin T, Yan C, Chen C, Yang Z, Tian H, Guo J (2021) New domain adaptation method in shallow and deep layers of the CNN for bearing fault diagnosis under different working conditions. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-021-07385-9

  27. Wang S, He J, Li G, Hao Q, Huang H (2021) Compilation method of CNC lathe cutting force spectrum based on kernel density estimation of G-SCE. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-021-07541-1

  28. Yang H, Li G, He J, Ma Y, Wang L, Zhang W (2021) Accelerated life reliability evaluation of grating ruler for CNC machine tools based on competing risk model and incomplete data. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-021-07627-w

  29. Hu W, Chen F, Wang Y, Xie Q (2019) A new and practical reliability allocation method for a complex system of NC turrets. Math Probl Eng. https://doi.org/10.1155/2019/1036729

  30. Wu Y (2019) Reliability analysis of CNC turret based on MC and T-S fusion polymorphic fault tree. Jilin University, (in Chinese). https://cdmd.cnki.com.cn/Article/CDMD-10183-1019159888.htm

Download references

Funding

This work was supported by the National Science and Technology Major Project (Grant No. 2019ZX04005001009) and China Scholarship Council (Grant No. 202006170144).

Author information

Authors and Affiliations

Authors

Contributions

Yue Wu: background research, data curation, software, validation writing-original draft, editing

Zhaojun Yang: methodology, review & editing, supervision

Jili Wang: supervision, project administration, funding acquisition

Wei Hu: assist in the experiment, data curation, review & editing

N. Balakrishnan: supervision, review & editing

All authors read and approved the final manuscript

Corresponding author

Correspondence to Jili Wang.

Ethics declarations

Ethics approval

Not applicable.

Consent to participate

Not applicable.

Consent for publication

Not applicable.

Conflict of interest

The authors declare no competing interests.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wu, Y., Yang, Z., Wang, J. et al. Fuzzy fault tree reliability analysis based on improved T-S model with application to NC turret. Int J Adv Manuf Technol 124, 3837–3846 (2023). https://doi.org/10.1007/s00170-021-08118-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-021-08118-8

Keywords

Navigation