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Modeling and prediction of cutting temperature in the machining of H13 hard steel of multi-layer coated cutting tools

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Abstract

The coating effect on the cutting temperature has long been a hot topic in understanding heat transfer mechanism in machining coated tools, and especially the multi-layer coated tools. For multi-layer coated tools, the coating structure, coating thickness, and coating material will affect the cutting temperature of the tools. This paper is devoted to the cutting temperature in dry turning of H13 hardened steel with multi-layer coatings. New analytical models for estimating coating temperature and coating–substrate interface temperature were proposed. The multi-layer coating can be equivalent to mono-layer composite coating, which applies equivalent coating layer approach, and was developed to estimate the cutting temperature in turning by heat transfer model of mono-layer coated tool. The analyzed results were compared with appropriate experimental process data using thermocouples and FEM simulated data. The models can accurately reflect the cutting temperature of two multi-layer coated tools under the same cutting condition.

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Data Availability

The datasets used or analyzed during the current study are available from the corresponding author on reasonable request.

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Code availability

The codes used or analyzed during the current study are available from the corresponding author on reasonable request.

Funding

This work is supported by the National Natural Science Foundation of China (Grant Nos. 51905286, 52075276), Key Research and Development Plan of Shandong Province (Grant No. 2019GGX104052), Project for the Innovation Team of Universities and Institutes in Jinan (Grant No. 2018GXRC005), Major Innovation Project of Shandong Province (Grant No. 2019JZZY020323), and Science and Technology Program of Shandong University (Grant No. J18KA032).

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Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, China

    Jingjie Zhang, Chonghai Xu, Jin Du, Guosheng Su, Peirong Zhang & Xiangfei Meng

  2. Key Laboratory of Equipment Manufacturing and Intelligent Measurement and Control, China National Light Industry, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, China

    Jingjie Zhang, Chonghai Xu, Jin Du, Guosheng Su, Peirong Zhang & Xiangfei Meng

  3. School of Mechanical Engineering, Shandong University, Jinan, 250000, China

    Zhanqiang Liu

Authors
  1. Jingjie Zhang
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  2. Zhanqiang Liu
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  4. Jin Du
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  5. Guosheng Su
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  7. Xiangfei Meng
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Contributions

Jingjie Zhang and Zhanqiang Liu conceived and designed the study. Jingjie Zhang performed the experiments. Jingjie Zhang and Jin Du analyzed data and wrote the paper. Chonghai Xu, Jin Du, Guosheng Su, Peirong Zhang, Zhanqiang Liu, and Xiangfei Meng reviewed and modified the manuscript. All authors read and approved the manuscript.

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Correspondence to Jingjie Zhang.

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Zhang, J., Liu, Z., Xu, C. et al. Modeling and prediction of cutting temperature in the machining of H13 hard steel of multi-layer coated cutting tools. Int J Adv Manuf Technol 115, 3731–3739 (2021). https://doi.org/10.1007/s00170-021-07417-4

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  • DOI: https://doi.org/10.1007/s00170-021-07417-4

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