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Buildup forming on tools at mechanical metal surface-hardening

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Abstract

When machining the parts, an unwanted buildup formation often appears on the working surface of a tool. As a result, dimensions and geometry of the working part of the tool change. The roughness of the machined surface and pulling force increase and unwanted vibrations appear. The work objective was to determine the possibilities of limiting or total elimination of the buildup forming. The research study was carried out using the samples made of alloyed manganese steel grade 15G by GOST 4543 (analogue of AISI 1016) and carbonous quality steel grade 45 by GOST 1050 (analogue of AISI 1045). Hardening was carried out with a smoothing rate of 1 up to 500 mm/s at a pressure in the contact zone from 50 to 1250 MPa and a change in the emerging longitudinal force in the range from 0 to 3 kN. It was found that a deformation rate, contact pressure magnitude, properties of the material being machined, and the lubricant have the greatest influence on buildup forming. The article shows that during steel hardening by smoothing with increasing contact pressure in the tool-part zone, the process of buildup forming occurs according to different mechanisms and appears in three specific zones: in the zone of low contact pressure, where buildup occurs; in the zone of medium contact pressure, where the growth occurs within acceptable limits; in the zone of catastrophic buildup forming.

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Funding

Some results of this manuscript were obtained as part of the work under the agreement on the provision of subsidies from 14 December 2020 No. 075-11-2020-032 (government contract identifier - 000000S207520RNU0002) on the topic: “Development and organization of high-tech production of valves for the needs of special and medical equipment with high reliability and durability through the application of multicomponent nanocomposite materials” with the Ministry of Science and Higher Education of the Russian Federation.

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Authors and Affiliations

  1. MSUT “STANKIN”, Vadkovsky Lane 1, Moscow, 127055, Russia

    Sergey Egorov, Andrej Olejnik & Alexey Kapitanov

  2. IDTI RAS, Vadkovsky Lane 18 Building 1a, Moscow, 127055, Russia

    Islam Alexandrov

Authors
  1. Sergey Egorov
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  2. Andrej Olejnik
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  3. Alexey Kapitanov
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  4. Islam Alexandrov
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Contributions

Experimentation: Islam A. Alexandrov; writing (original draft preparation): Alexey V. Kapitanov; writing (review and editing): Sergey B. Egorov, Andrej A. Olejnik.

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Correspondence to Islam Alexandrov.

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Egorov, S., Olejnik, A., Kapitanov, A. et al. Buildup forming on tools at mechanical metal surface-hardening. Int J Adv Manuf Technol 117, 2237–2242 (2021). https://doi.org/10.1007/s00170-021-07334-6

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  • DOI: https://doi.org/10.1007/s00170-021-07334-6

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