Abstract
A series of patterned monolayer brazed cubic boron nitride (CBN) wheels were prepared to study the influence of arraying parameters on their dry grinding performance on hardened steel. The effect of grit spacing in grinding direction (X) and lateral direction (Z), grit size, and arraying angle on the grinding force, grinding temperature, and surface roughness was examined. Under a constant CBN grit density, varying the grit spacing in different directions and arraying angles had a minor influence on grinding forces and grinding temperature. However, the surface roughness decreased when the grit spacing X was increased and spacing Z was decreased. With the increase of grit spacing or a decrease of grit density, the grinding forces and the grinding temperature decreased, and the surface roughness increased. Use of larger grit size also increased grinding forces, grinding temperature, and surface roughness. At an arraying angle of 50°, the grinding force, grinding temperature, and surface roughness achieved minimum.
This is a preview of subscription content, log in via an institution to check access.
Similar content being viewed by others
References
Miao Q, Ding WF, Zhu YJ, Chen ZZ, Fu YC (2016) Brazing of CBN grains with Ag-Cu-Ti/TiX composite filler-the effect of TiX particles on microstructure and strength of bonding layer. Mater Des 98:243–253
Ding WF, Xu JH, Shen M, Fu YC (2007) Development and performance of monolayer brazed CBN grinding tools. Int J Adv Manuf Technol 34:491–495
Li Z, Ding WF, Shen L, Xi XX, Fu YC (2016) Comparative investigation on high-speed grinding of TiCp/Ti–6Al–4V particulate reinforced titanium matrix composites with single-layer electroplated and brazed CBN wheels. Chin J Aeronaut 29:1414–1424
Ding WF, Miao Q, Xu JH, Chen ZZ (2013) Preparation mechanism and grinding performance of single-layer self-lubrication brazed CBN abrasive wheels. Int J Adv Manuf Technol 68:249–255
Ding WF, Xu JH, Chen ZZ (2011) Grain wear of brazed polycrystalline CBN abrasive tools during constant-force grinding Ti–6Al–4V alloy. Int J Adv Manuf Technol 52:969–976
Rao ZW, Ding WF, Zhu YJ, Su HH (2019) Understanding the self-sharpening characteristics of polycrystalline cubic boron nitride super-abrasive in high-speed grinding of Inconel 718. Ceram Int 45:13324–13333
Zhu YJ, Ding WF, Rao ZW, Fu YC (2019) Effect of grinding wheel speed on self-sharpening ability of PCBN grain during grinding of nickel-based superalloys with a constant undeformed chip thickness. Wear 426–427:1573–1583
Li HN, Axinte D (2016) Textured grinding wheels: a review. Int J Mach Tools Manuf 109:8–35
Butler-Smith PW, Axinte D, Daine M (2011) Ordered diamond micro-arrays for ultra-precision grinding–an evaluation in Ti–6Al–4V. Int J Mach Tools Manuf 51:54–66
Denkena B, Grove T, Gottsching T, Silva EJ, Coelho RT, Filleti R (2015) Enhanced grinding performance by means of patterned grinding wheels. Int J Adv Manuf Technol 77:1935–1941
Heinzel C, Rickens K (2009) Engineered wheels for grinding of optical glass. CIRP Ann Manuf Technol 58:315–318
Walter C, Komischke T, Kuster F, Wegener K (2014) Laser-structured grinding tools generation of prototype patterns and performance evaluation. J Mater Process Technol 214:951–961
Pal B, Kumar A, Baran A (2012) Performance study of brazed type CBN grinding wheel on hardened bearing steel and high speed steel. Int Precis Eng Manuf 13:649–654
Chen ZZ, Xu JH, Ding WF (2015) Grinding temperature during high-efficiency grinding Inconel 718 using porous CBN wheel with multilayer defined grain distribution. Int J Adv Manuf Technol 77:165–172
Aurich JC, Herzenstiel P, Sudermann H, Magg T (2008) High-performance dry grinding using a grinding wheel with a defined grain pattern. CIRP Ann Manuf 57:357–362
Li XS, Shao ML, Wang J, Ma CY (2014) Simulation of grinding surface roughness by end face grinding wheel with phyllotactic abrasive pattern. Appl Mech Mater 3558:543–547
Yu HY, Lyu YS, Wang J, Wang XZ (2018) A biomimetic engineered grinding wheel inspired by phyllotaxis theory. J Mater Process Technol 251:267–281
Aurich JC, Braun O, Warnecke G (2003) Development of a super abrasive grinding wheel with defined grain structure using kinematic simulation, CIRP Ann. Manuf Technol 52:275–280
Pinto FW, Vargas GE, Wegener K (2008) Simulation for optimizing grain pattern on engineered grinding tools, CIRP Ann. Manuf Technol 57:353–356
Aurich JC, Kirsch B (2012) Kinematic simulation of high-performance grinding for analysis of chip parameters of single grains, CIRP J. Manuf Sci Technol 5:164–174
Chang HC, Wang JJJ (2008) A stochastic grinding force model considering random grit distribution. Int J Mach Tools Manuf 48:1335–1344
Malkin S, Guo C (2008) Grinding technology: theory and applicatioon of machining with abrasives. Industrial Press Inc, New York
Shaw MC (1996) Principles of abrasive processing. Clarendon press, Oxford
Zhang YZ, Fang CF, Huang GQ, Xu XP (2018) Modeling and simulation of the distribution of undeformed chip thicknesses in surface grinding. Int J Mach Tools Manuf 127:14–27
Funding
The authors thank the financial support from the National Natural Science Foundation of China (NSFC) with Grant No. 51775118 and Guangzhou Foreign Science and Technology Special Cooperation Project with Grant No. 201907010022.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Zhang, Fl., Li, Mc., Wang, J. et al. Effect of arraying parameters on dry grinding performance of patterned monolayer brazed CBN wheel. Int J Adv Manuf Technol 107, 2081–2089 (2020). https://doi.org/10.1007/s00170-020-05176-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-020-05176-2