Skip to main content

Advertisement

SpringerLink
Log in

Green manufacturing with a bionic surface structured grinding wheel-specific energy analysis

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Grinding has lower green degree than other cutting methods, for which higher specific grinding energy is one of the important reasons. For reducing specific grinding energy to obtain a green process in grinding, a bionic structured surface inspired by phyllotaxis theory was developed in this paper. To verify its performance, some contrast experiments to measure specific grinding energy were conducted. The experiments of grinding surface roughness were also conducted to avoid pursuing lower specific grinding energy alone. The results showed that the bionic surface structured grinding wheel had smaller specific grinding energy with better grinding surface roughness due to the bionic pattern of grains. This research will provide a new mean for the development and application of green manufacturing technology.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Malkin S, Guo C (2008) Grinding technology: theory and application of machining with abrasives. Industrial Press Inc.

  2. Ding W, Zhang L, Li Z, Zhu Y, Su H, Xu J (2017) Review on grinding-induced residual stresses in metallic materials. Int J Adv Manuf Technol 88(9-12):2939–2968

    Article  Google Scholar 

  3. Fu Y, Xu J, Ding W, Su H, Chen Y, Yang C (2016) Theory and technology of high efficiency grinding for brazed superabrasive grinding wheel. Beijing Science Press

  4. Zhang D, Li C, Zhang Y, Jia D, Zhang X (2015) Experimental research on the energy ratio coefficient and specific grinding energy in nanoparticle jet MQL grinding. Int J Adv Manuf Technol 78(5-8):1275–1288

    Article  Google Scholar 

  5. Zhang D, Li C, Jia D, Zhang Y, Zhang X (2015) Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding. Chin J Aeronaut 28(2):570–581

    Article  Google Scholar 

  6. Jia D, Li C, Zhang Y, Yang M, Wang Y, Guo S, Cao H (2017) Specific energy and surface roughness of minimum quantity lubrication grinding Ni-based alloy with mixed vegetable oil-based nanofluids. Precis Eng 50:248–262

    Article  Google Scholar 

  7. Zhang J, Li C, Zhang Y, Yang M, Jia D, Liu G, Hou Y, Li R, Zhang N, Wu Q, Cao H (2018) Experimental assessment of an environmentally friendly grinding process using nanofluid minimum quantity lubrication with cryogenic air. J Clean Prod 193:236–248

    Article  Google Scholar 

  8. Guo B, Jin Q, Zhao Q, Wu M, Zeng (2016) Research progress of grinding technology with surface structured wheels. J Harb Instit Technol 48(7):1–13

    Google Scholar 

  9. Tawakoli T, Daneshi A (2013) Green grinding with innovative wheel topography. Int J Precis Eng Manuf 14(7):1209–1212

    Article  Google Scholar 

  10. Azarhoushang B, Daneshi A (2017) Evaluation of thermal damages and residual stresses in dry grinding by structured wheels. J Clean Prod 142:1922–1930

    Article  Google Scholar 

  11. Hwang TW, Malkin S (1999) Upper bound analysis for specific energy in grinding of ceramics. Wear 231(2):161–171

    Article  Google Scholar 

  12. Axinte D, Butler-Smith P, Akgun C, Kolluru K (2013) On the influence of single grit micro-geometry on grinding behavior of ductile and brittle materials. Int J Mach Tools Manuf 74:12–18

    Article  Google Scholar 

  13. Butler-Smith PW, Axinte DA, Daine M (2011) Ordered diamond micro-arrays for ultra-precision grinding—an evaluation in Ti–6Al–4V. Int J Mach Tools Manuf 51(1):54–66

    Article  Google Scholar 

  14. Linke BS, Moreno J (2015) New concepts for bio-inspired sustainable grinding. J Manuf Process 19:73–80

    Article  Google Scholar 

  15. Ren L, Liang Y (2016) The introduction of bionics. Science Press, Beijing

    Google Scholar 

  16. Shen F, Zhang W, Li D (2006) Origins and development of research on phyllotaxis. J North Forest Univ 34(5):83–86

    Google Scholar 

  17. Okabe T, Ishida A, Yoshimura J (2019) The unified rule of phyllotaxis explaining both spiral and non-spiral arrangements. J R Soc Interface 16(151):20180850

    Article  Google Scholar 

  18. Lyu Y, Wang J, Zhao C, He Y (2013). An end-grinding wheel with the phyllotactic pattern of abrasive grain clusters and its mill-grinding experiments. Acta Armamentarii

  19. Bergeron F, Reutenauer C (2019) Golden ratio and phyllotaxis, a clear mathematical link. J Math Biol 78(1-2):1–19

    Article  MathSciNet  Google Scholar 

  20. Yu H, Lu Y, Wang J (2016) Study on wear of the grinding wheel with an abrasive phyllotactic pattern. Wear 358:89–96

    Article  Google Scholar 

  21. Lin B, Zhou K, Guo J, Liu QY, Wang WJ (2018) Influence of grinding parameters on surface temperature and burn behaviors of grinding rail. Tribol Int 122:151–162

    Article  Google Scholar 

  22. Lyu Y, Yu H, Wang J, Chen C, Xiang L (2017) Study on the grinding temperature of the grinding wheel with an abrasive phyllotactic pattern. Int J Adv Manuf Technol 91(1-4):895–906

    Article  Google Scholar 

  23. Zhu D, Xu X, Yang Z, Zhuang K, Yan S, Ding H (2018) Analysis and assessment of robotic belt grinding mechanisms by force modeling and force control experiments. Tribol Int 120:93–98

    Article  Google Scholar 

  24. Durgumahanti UP, Singh V, Rao PV (2010) A new model for grinding force prediction and analysis. Int J Mach Tools Manuf 50(3):231–240

    Article  Google Scholar 

  25. Wang D, Ge P, Bi W, Jiang J (2014) Grain trajectory and grain workpiece contact analyses for modeling of grinding force and energy partition. Int J Adv Manuf Technol 70(9-12):2111–2123

    Article  Google Scholar 

Download references

Funding

The authors gratefully acknowledge the support for this work from the National Natural Science Foundation of China (Grant no. 51175352), Jilin education department “13th five-year” science and technology project (Grant no. JJKH20191301KJ)

Author information

Authors and Affiliations

  1. School of Mechatronic Engineering, Changchun University of Technology, Changchun, People’s Republic of China

    Haiyue Yu

  2. School of Mechanical Engineering, Shenyang Ligong University, Shenyang, People’s Republic of China

    Yushan Lyu

  3. School of Mechanical Engineering and Automation, Northeastern University, Shenyang, People’s Republic of China

    Jun Wang

Authors
  1. Haiyue Yu
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Yushan Lyu
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Jun Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Haiyue Yu.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yu, H., Lyu, Y. & Wang, J. Green manufacturing with a bionic surface structured grinding wheel-specific energy analysis. Int J Adv Manuf Technol 104, 2999–3005 (2019). https://doi.org/10.1007/s00170-019-04159-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-019-04159-2

Keywords

Search

Navigation