Abstract
The distribution and evolution of stress-strain in the sheared zone at elevated temperature is an important theoretical basis for studying the hot blanking mechanism. The fracture criterions and fracture thresholds are the main factors affecting the accuracy of numerical simulation for the hot blanking. To research the mechanism of hot blanking, B1500HS steel sheet with full austenitization was blanked at the different temperatures (650, 700, 750, and 800 °C). Finite element model of hot blanking was established, and five fracture criterions (normalized Cockroft and Latham, Brozzo, Freudenthal, Oyane, and Rice and Traccy) were used to simulate the hot blanking of B1500HS steel. According to the results of numerical simulation and experiment, the fracture thresholds of five fracture criterions were evaluated using the method of “regression fitting-calculation-prediction-correction.” The fracture thresholds attained by this method were used to simulate the hot blanking, and the location where crack occur initially and fracture shape was obtained. Comparing the simulation results and the experimental results, the results show that the crack occurs at the edges of die and punch as the hydrostatic stress reaches to the maximum value, and the simulation results based on the Oyane fracture criterion and Brozzo fracture criterion are well consistent with the experiment results. The fracture thresholds attained by the method of “regression fitting-calculation-prediction-correction” have the better reliability and practicability.
Similar content being viewed by others
References
Li HP, He LF, Zhao GQ, Zhang L (2013) Constitutive relationships of hot stamping boron steel B1500HS based on the modified Arrhenius and Johnson-Cook model. Mater Sci Eng A 580:330–348. https://doi.org/10.1016/j.msea.2013.05.023.
Tekkaya AE, Karbasian H, Homberg W, Kleiner M (2007) Thermo-mechanical coupled simulation of hot stamping components for process design. Prod Eng 1(1):85–89. https://doi.org/10.1007/s11740-007-0025-9
Wang WR, Zhang L, Guo MX, Huang L, Wei XC (2016) Non-isothermal deformation behavior and FE simulation of ultrahigh strength BR1500HS steel in hot stamping process. Int J Adv Manuf Technol 87(1–15). https://doi.org/10.1007/s00170-016-8656-7
Ying X, Shan ZD (2014) Design parameter investigation of cooling systems for UHSS hot stamping dies. Int J Adv Manuf Technol 70(1-4):257–262. https://doi.org/10.1007/s00170-013-5272-7
Wang M, Zhang C, Xiao HF, Li B (2016) Inverse evaluation of equivalent contact heat transfer coefficient in hot stamping of boron steel. Int J Adv Manuf Technol 87:1–8. https://doi.org/10.1007/s00170-016-8678-1
Mori K, Maeno T, Fuzisaka S (2012) Punching of ultra-high strength steel sheets using local resistance heating of shearing zone. J Mater Process Technol 212(2):534–540. https://doi.org/10.1016/j.jmatprotec.2011.10.021
Mori K, Saito S, Maki S (2008) Warm and hot punching of ultra high strength steel sheet. CIRP Ann Manuf Technol 57(1):321–324. https://doi.org/10.1016/j.cirp.2008.03.125
Mori K, Maeno T, Maruo Y (2012) Punching of small hole of die-quenched steel sheets using local resistance heating. CIRP Ann Manuf Technol 61(1):255–258. https://doi.org/10.1016/j.cirp.2012.03.124
Mori K, Maeno T, Suganami T, Sakagami M (2014) Hot Semi-punching of Quenchable Steel Sheet. Procedia Eng 81:1762–1767. https://doi.org/10.1016/j.proeng.2014.10.228
Choi HS, Kim BM, Kim DH, Ko DC (2014) Application of mechanical trimming to hot stamped 22MnB5 parts for energy saving. Int J Precis Eng Manuf 15(6):1087–1093. https://doi.org/10.1007/s12541-014-0441-7
So H, Faßmann D, Hoffmann H, Golle R, Schaper M (2012) An investigation of the blanking process of the quenchable boron alloyed steel 22MnB5 before and after hot stamping process. J Mater Process Technol 212(2):437–449. https://doi.org/10.1016/j.jmatprotec.2011.10.006
Liu HS, Lei CX (2014) Local heating-aided hot blanking of quenched ultra-high-strength steel BR1500HS. Int J Adv Manuf Technol 77(1-4):629–641. https://doi.org/10.1007/s00170-014-6479-y
Hou HL, Li HP, He LF, Tang BT (2017) Analysis of phase transformation and blanking accuracy of B1500HS steel during hot blanking. Procedia Eng 207:1528–1533. https://doi.org/10.1016/j.proeng.2017.10.1073
Hou HL, Li HP, He LF (2018) Effect of technological parameters on microstructure and accuracy of B1500HS steel parts in the hot blanking. Int J Adv Manuf Technol 95(9-12):3275–3278. https://doi.org/10.1007/s00170-017-1361-3
Hou HL, Li HP, He LF (2018) Fracture Characteristics of B1500HS Steel Hot Blank Parts. Strength Mater 50(1):146–150. https://doi.org/10.1007/s11223-018-9953-1
Das A, Chowdhury T, Tarafder S (2014) Ductile fracture micro-mechanisms of high strength low alloy steels. Mater Des 54(2):1002–1009. https://doi.org/10.1016/j.matdes.2013.09.018
Stefanik A, Dyja H, Mróz S (2011) Determination of the Critical Value of Normalized Cocroft - Latham Criterion During Multi Slight Rolling Based on Tensile Test. Arch Metall Mater 56(2):543–549. https://doi.org/10.2478/v10172-011-0058-0.
Brozzo P, DeLuca B, Rendina R (1972) A new method for the prediction of formability in metal sheets. Sheet material forming and formablity. In: Proceedings of the Seventh Biennial Conference of the International Deep Drawing Research Group on Sheet Metal Forming and Formability
Freudenthal AM (1950) The inelastic behaviour of engineering materials and structures. John Wiley and Sons, New York
Oyane M (1972) Criteria of ductile fracture strain. Bull JSME 15(90):1507–1513. https://doi.org/10.1299/jsme1958.15.1507
Rice JR, Tracey DM (1969) On the ductile enlargement of voids in triaxial stress fields. J Mech Phys Solids 17:201–217
Han XH, Yang K, Ding YN, Tan SL Chen J (2016) Numerical and experimental investigations on mechanical trimming process for hot stamped ultra-high strength parts. J Mater Process Technol 234:158–168. https://doi.org/10.1016/j.jmatprotec.2016.03.025
He LF (2012) Research on Key Parameter Measuring and Quenching Properties of Boron Steel B1500HS in Hot Stamping Process. Dissertation, Shandong University.
Li HP, He LF, Zhang CZ, Cui HZ (2015) Research on the effect of boundary pressure on the boundary heat transfer coefficients between hot stamping die and boron steel. Int J Heat Mass Transf 91:401–415. https://doi.org/10.1016/j.ijheatmasstransfer.2015.07.102
Wang CS, Chen J, Xia C, Ren F, Chen JS (2014) A New Method to Calculate Threshold Values of Ductile Fracture Criteria for Advanced High-Strength Sheet Blanking. J Mater Eng Perform 23(4):1296–1306. https://doi.org/10.1007/s11665-013-0861-z
Bonora N, Gentile D, Pirondi A, Newaz G (2005) Ductile damage evolution under triaxial state of stress: Theory and experiments. Int J Plast 21(5):981–1007. https://doi.org/10.1016/j.ijplas.2004.06.003
Sancho A, Cox MJ, Cartwright T, Aldrich-Smith GD, Hooper PA, Davies CM, Dear JP (2016) Experimental techniques for ductile damage characterisation. Procedia Struct Integr 2:996–973. https://doi.org/10.1016/j.prostr.2016.06.124
Funding
This work was financially supported by the National Natural Science Foundation of China (51575324), the Science and Technology Development Program of Shandong (2014GGX103024), and the Shandong University of Science and Technology Postgraduate Technology Innovation Project (SDKDYC180241).
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
Li, H., Hou, H., Li, Z. et al. Numerical simulation of hot blanking for boron steel B1500HS based on ductile fracture criterion. Int J Adv Manuf Technol 97, 3505–3522 (2018). https://doi.org/10.1007/s00170-018-2194-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-018-2194-4