Abstract
From Germany’s Industry 4.0 mission to Made in China 2025 and Make in India mission to British Factory of the Future in 2050, digital manufacturing (DM) is promoting in the world’s major industrial countries as a technology foundation of the future manufacturing. At the same time, in the different segments of the DM realm, different forms of information technologies (IT) are flourishing such as the following: computer-aided manufacturing, robotics control in manufacturing, and process simulation. This paper is aimed to review the latest initiatives of DM in the leading universities and major industrial countries. Along with, a critical literature review of various initiatives in the area of DM-assisted hybrid additive manufacturing (DM-HAM) has also been carried out. DM-HAM seems to be very promising for next generation multi-operational manufacturing as it is time saving and economical. The highlights of this review will provide a guide for the upcoming research activities in the area of DM-HAM.
Similar content being viewed by others
References
Butterfield J, Crosby S, Curran R, Price M, Armstrong CG, Raghunathan S, McAleenan D, Gibson C (2007) Optimization of aircraft fuselage assembly process using digital manufacturing. J Comput Inf Sci Eng 7(3):269–275. https://doi.org/10.1115/1.2753879
Haba SA, Oancea G (2015) Digital manufacturing of air-cooled single-cylinder engine block. Int J Adv Manuf Technol 80(5-8):747–759. https://doi.org/10.1007/s00170-015-7038-x
Reuding T, Meil P (2004) Predictive value of assessing vehicle interior design ergonomics in a virtual environment. J Comput Inf Sci Eng 4(2):109–113. https://doi.org/10.1115/1.1710867
Williams DL, Finke DA, Medeiros DJ, Traband MT (2001) Discrete simulation development for a proposed shipyard steel processing facility. The 2001 winter simulation conference, Arlington, VA, 9–12th December
Alexander D (2004) Integration releases the reins. J Aerosp Eng SAE Document Number 2-24-6-26:26–28
Singh S, Ramakrishna S, Singh R (2017) Material issues in additive manufacturing: a review. J Manuf Process 25:185–200. https://doi.org/10.1016/j.jmapro.2016.11.006
Chen D, Heyer S, Ibbotson S, Salonitis K, Steingrímsson JG, Thiede S (2015) Direct digital manufacturing: definition, evolution, and sustainability implications. J Clean Prod 107:615–625. https://doi.org/10.1016/j.jclepro.2015.05.009
Riel A, Kreiner C, Macher G, Messnarz R (2017) Integrated design for tackling safety and security challenges of smart products and digital manufacturing. CIRP Ann Manuf Technol 66(1):177–180. https://doi.org/10.1016/j.cirp.2017.04.037
Wu D, Thames JL, Rosen DW, Schaefer D (2012) Towards a cloud-based design and manufacturing paradigm: looking backward, looking forward. In proceedings of the ASME 2012 International Design Engineering Technical Conference & Computers and Information in Engineering Conference IDETC/CIE 2012, 18-32
Zude Z, Shane X, Dejun C (2012) Fundamentals of digital manufacturing science. Springer, London
Digital Manufacturing. Content accessed from http://www.plm.automation.siemens.com/en_us/plm/digital-manufacturing.shtml
Chryssolouris G, Mavrikios D, Papakostas N, Mourtzis D, Michalos G, Georgoulias K (2009) Digital manufacturing: history, perspectives, and outlook. Proc Inst Mech Eng B J Eng Manuf 223(5):451–462. https://doi.org/10.1243/09544054JEM1241
Westkämper E (2007) Digital manufacturing in the global era. Digital Enterprise Technology. Cunha PF, Maropoulos PG (eds.), 3-14, ISBN: 978-0-387-49863-8
Westkamper E (2007) Strategic development of factories under the influence of emergent technologies. CIRP Ann Manuf Technol 56(1):419–422. https://doi.org/10.1016/j.cirp.2007.05.100
Wu D, Rosen DW, Wang L, Schaefer D (2015) Cloud-based design and manufacturing: a new paradigm in digital manufacturing and design innovation. Comput Aided Des 28(59):1–4
Sarah A. A day at America’s digital manufacturing hub. Accessed at http://advancedmanufacturing.org/day-americas-digital-manufacturing-hub-dmdii/
Alpenia A (2016) Germany looks to win the smart factory game in 2016. Acceded at http://www.redherring.com/startups/germany-looks-win-smart-factory-game-2016/
Gao X, Guo T (2015) Ministry of intelligent published 94 special project of smart manufacturing. Tech. Rep., China Securities Co.,Ltd., Beijing
North American Manufacturing Research Institution of SME. Accessed at http://www.sme.org/namri/
Lee J, Lapira E, Bagheri B, Kao HA (2013) Recent advances and trend in predictive manufacturing systems in big data environment. Manuf Lett 1(1):38–41. https://doi.org/10.1016/j.mfglet.2013.09.005
Lee J, Bagheri B, Kao HA (2015) A cyber-physical systems architecture for industry 4.0-based manufacturing systems. Manuf Lett 3:18–23. https://doi.org/10.1016/j.mfglet.2014.12.001
Lee J, Bagheri B, Kao HA, Lapira E (2015) Industry 4.0 and manufacturing transformation. Manuf Leadersh J 6:36–43
Smart LJ, Systems F (2015) Informatik-Spektrum 38:230–235
Ameri F, Patil L (2012) Digital manufacturing market: a semantic web-based framework for agile supply chain deployment. J Intell Manuf 23(5):1817–1832. https://doi.org/10.1007/s10845-010-0495-z
Davulcu H, Kifer M, Pokorny LR, Ramakrishnan CR, Ramakrishnan IV, Dawson S (1999) Modeling and analysis of interactions in virtual enterprises. In proceedings of 9th international workshop on research issues on data engineering: Information technology for virtual enterprises pp. 12-18
Moon SK, Simpson TW, Kumara SRT (2009) An agent based recommender system for developing customized families of products. J Intell Manuf 20(6):649–659. https://doi.org/10.1007/s10845-008-0154-9
Al-Mutawah K, Lee V, Cheung Y (2009) A new multi agent system framework for tacit knowledge management in manufacturing supply chains. J Intell Manuf 20(5):593–610. https://doi.org/10.1007/s10845-008-0142-0
Chira O, Chira C, Roche T, Tormey D, Brennan A (2006) An agent-based approach to knowledge management in distributed design. J Intell Manuf 17(6):737–750. https://doi.org/10.1007/s10845-006-0042-0
Parunak HVD, Sauter J, Fleischer M, Ward A (1999) The RAPPID project: symbiosis between industrial requirements and MAS research. Auton Agent Multi-Agent Syst 2(2):111–140. https://doi.org/10.1023/A:1010039424126
Chamodrakas I, Batis D, Martakos D (2010) Supplier selection in electronic marketplaces using satisficing and fuzzy AHP. Expert Syst Appl 37(1):490–498. https://doi.org/10.1016/j.eswa.2009.05.043
Chen JJ, Liu W, Li MZ, Wang CT (2006) Digital manufacture of titanium prosthesis for cranioplasty. Int J Adv Manuf Technol 27(11-12):1148–1152. https://doi.org/10.1007/s00170-004-2309-y
Russ O (2001) The father of the second industrial revolution. Manuf Eng 127 (available at http://www.sme.org/Tertiary.aspx?id=36002)
Cagliano R, Spina G (2000) Advanced manufacturing technologies and strategically exible production. J Oper Manag 18(2):169–190. https://doi.org/10.1016/S0272-6963(99)00022-4
Lee C, Leem CS, Hwang I (2011) PDM and ERP integration methodology using digital manufacturing to support global manufacturing. Int J Adv Manuf Technol 53(1-4):399–409. https://doi.org/10.1007/s00170-010-2833-x
Upton DM (1992) A flexible structure for computer-controlled manufacturing system. Manuf Rev 5:58–74 (available at http://eureka.sbs.ox.ac.uk/3308/)
Kelle P, Akbulut A (2005) The role of ERP tools in supply chain information sharing, cooperation, and cost optimization. Int J Prod Econ 93-94:41–52. https://doi.org/10.1016/j.ijpe.2004.06.004
Akkermans HA, Bogerd P, Yucesan E, Van Wassenhove LN (2003) The impact of ERP on supply chain management: exploratory findings from a European Delphi study. Eur J Oper Res 146(2):284–301. https://doi.org/10.1016/S0377-2217(02)00550-7
Da T (ed) (2004) Supply chains—a manager’s guide. Addison-Wesley, Boston
Andersen H, Jacobsen P Customer relationship management: a strategic imperative in the world of E-business. John Wiley & Sons, Toronto
Enterprise resource planning. Accessed at https://en.wikipedia.org/wiki/Enterprise_resource_planning
Narayan K, Rao K, Sarcar M (2008) Computer aided design and manufacturing. Prentice-Hall of India, New Delhi
Computer-aided engineering. Accessed at https://en.wikipedia.org/wiki/Computer-aided_engineering
CNC CookBook. http://blog.cnccookbook.com/2015/01/20/results-2015-cad-survey/
Top 5 3D modeling software companies. http://www.nanalyze.com/2016/11/top-3d-modeling-software-companies/
King GS, Jones RP, Simner D (2003) A good practice model for implementation of computer-aided engineering analysis in product development. J Eng Des 14(3):315–331. https://doi.org/10.1080/0954482031000091077
Bob W (2015) Result of our 2015 CAD Sruvey
Liukkonen M, Tsai TN (2016) Toward decentralized intelligence in manufacturing: recent trends in automatic identification of things. Int J Adv Manuf Technol 87(9-12):2509–2531. https://doi.org/10.1007/s00170-016-8628-y
Ranky PG (2004) A real-time manufacturing/assembly sys-tem performance evaluation and control model with integrated sensory feedback processing and visualization. Assem Autom 24:162–167
O’Brien AL, Montague J (2015) Captains of the industry. Tech Rep 2015 (accessed at www.controlglobal.com)
Varady T, Martin RR, Cox J (1997) Reverse engineering of geometric models – an introduction. Comput Aided Des 29(4):255–268. https://doi.org/10.1016/S0010-4485(96)00054-1
Benko P, Martin RR, Varady T (2001) Algorithms for reverse engineering boundary representation models. Comput Aided Des 33(11):839–851. https://doi.org/10.1016/S0010-4485(01)00100-2
Starly B, Lau A, Sun W, Lau W, Bradbury T (2005) Direct slicing of STEP based NURBS models for layered manufacturing. Comput Aided Des 37(4):387–397. https://doi.org/10.1016/j.cad.2004.06.014
Ma YS, Fuh J (2008) Editorial: product lifecycle modelling, analysis and management. Comput Ind 59(2-3):107–109. https://doi.org/10.1016/j.compind.2007.06.005
Kramer TR, Huang H, Messina E, Proctor FM, Scott H (2001) A feature based inspection and machining system. Comput Aided Des 33(9):653–669. https://doi.org/10.1016/S0010-4485(01)00070-7
International Organization for Standardization (ISO) (2000) Industrial automation systems and integration: product data representation and exchange: integrated generic resource: part 42–geometric and topological representation, Geneva, Switzerland
Jimeno A, Puerta A (2007) State of the art of the virtual reality applied to design and manufacturing processes. Int J Adv Manuf Technol 33(9-10):866–874. https://doi.org/10.1007/s00170-006-0534-2
Baldwin L, Eldabi T, Hlupic V, Irani Z (2000) Enhancing simulation software for use in manufacturing. Logist Inf Manag 13(5):263–270. https://doi.org/10.1108/09576050010354014
Fuchs P, Moreau G, Pascal G (2011) Virtual reality: concepts and technologies, 1st edn. CRC Press, Leiden
Bougaa M, Bornhofen S, Kadima H, Rivière A (2016) 3D interaction in virtual environments for systems engineering. Int J Comput Theory Eng 8(6):458–464. https://doi.org/10.7763/IJCTE.2016.V8.1089
Dorozhkin DV, Vance VM, Rehn GD, Lemessi M (2012) Coupling of interactive manufacturing op-erations simulation and immersive virtual reality. Virtual Reality 16(1):15–23. https://doi.org/10.1007/s10055-010-0165-7
Carlson P, Peters A, Gilbert S, Vance JM, Luse A (2015) Virtual training: learning transfer of assembly tasks. IEEE Trans Vis Comput Graph 21:1–14
Jew SH (2011) Virtual immersive and 3D learning spaces: emerging technologies and trends. Hershey, Broadway. https://doi.org/10.4018/978-1-61692-825-4
Fernandez RP, Alonso V (2015) Virtual reality in a shipbuilding environment. Adv Eng Softw 81:30–40. https://doi.org/10.1016/j.advengsoft.2014.11.001
Peng X, Isaac B (2015) Haptic Interface technique in large-scale virtual environment. Comput-Aided Des Appl 12(5):601–607. https://doi.org/10.1080/16864360.2015.1014739
Zhang L, Wang Z, Liu X (2014) Development of a collaborative 3D virtual monitoring system through integration of cloud computing and multi agent technology. Adv Mech Eng. https://doi.org/10.1155/2014/762091 (available at http://ade.sagepub.com/content/6/762091.full.pdf)
John G (2015) How Ford goes further with virtual reality. Accessed at http://fortune.com/2015/09/23/ford-virtual-reality/
Mell P, Grance T (2009) Perspectives on cloud computing and standards. NIST, USA
Ren L, Zhang L, Wang L, Tao F, Chai X (2017) Cloud manufacturing: key characteristics and applications. Int J Comput Integr Manuf 30(6):501–515. https://doi.org/10.1080/0951192X.2014.902105
Wu D, Thames JL, Rosen DW, Schaefer D (2013) Enhancing the product realization process with cloud-based design and manufacturing systems. J Comput Inf Sci Eng 13(4):041004. https://doi.org/10.1115/1.4025257
Lin BH, Zhang L, Ren L, Chai XD, Tao F, Luo YL, Wang YZ, Yin C, Huang G, Zhao XP (2011) Further discussion on cloud manufacturing. Comput Integr Manuf Syst 17:449–457
Wattal S, Kumar A (2014) Cloud computing—an emerging trend in information technology. International Conference on Issues and Challenges in Intelligent Computing Techniques (ICICT), 7-8th February. https://doi.org/10.1109/ICICICT.2014.6781273
Mai J, Zhang L, Tao F, Ren L (2012) Architecture of hybrid cloud for manufacturing enterprise. Asia Simulation Conference (AsiaSim’2012) & the International Conference on System Simulation and Scientific Computing (ICSC’2012), Shanghai, China, pp 365–372
Columbus L (2013) 10 ways cloud computing is revolutionizing manufacturing. Accessed at https://www.forbes.com/sites/louiscolumbus/2013/05/06/ten-ways-cloud-computing-is-revolutionizing-manufacturing/#1ccf9e5e859c
Henderson N (2016) Talkin' cloud 100: top 100 CSPs revealed. Accessed at http://www.channelfutures.com/msp-501/2016-talkin-cloud-100-top-100-csps-revealed
Nylund H, Salminen K, Andersson P (2008) Digital virtual holons—an approach to digital manufacturing systems. 41st CIRP Conference on Manufacturing Systems, pp 103–106
Monostori L, BC C’j, Ka’da’r B, Pfeiffer A, Ilie-Zudor E, Keme’ny Z, Szathma’ri M (2010) Towards adaptive and digital manufacturing. Ann Rev Control 34(1):118–128. https://doi.org/10.1016/j.arcontrol.2010.02.007
Li C, Chu B, Parslow C, Samuel J, Fox P (2017) Developing ontologies and web-based data management system for additive manufacturing processes. In Proceedings of ACM on web science conference, pp 395–396
Zaman UKU, Siadat A, Rivette M, Baqai AA, Qiao L (2016) Integrated product-process design to suggest appropriate manufacturing technology: a review. Int J Adv Manuf Technol 91(1-4):1409–1430. https://doi.org/10.1007/s00170-016-9765-z
Gibson I, Rosen D, Stucker B (2014) Additive manufacturing technologies: 3D printing, rapid prototyping, and direct digital manufacturing, 2nd Edn. Springer
Bhushan B, Caspers M (2017) An overview of additive manufacturing (3D printing) for microfabrication. Microsyst Technol 23(4):1117–1124. https://doi.org/10.1007/s00542-017-3342-8
Lewandowski JJ, Seifi M (2016) Metal additive manufacturing: a review of mechanical properties. Annu Rev Mater Res 46(1):151–186. https://doi.org/10.1146/annurev-matsci-070115-032024
Wimpenny DI, Pandey PM, Kumar LJ (2017) Advances in 3D printing & additive manufacturing technologies. Springer, Singapore. https://doi.org/10.1007/978-981-10-0812-2
Witherell P, Lu Y, Jones A (2017) Additive manufacturing: a trans-disciplinary experience. InTransdisciplinary Perspectives on Complex Systems 2017. Springer International Publishing, pp 145–175
Sass S, Oxman R (2006) Materializing design: the implications of rapid prototyping in digital design. Des Stud 27(3):325–355. https://doi.org/10.1016/j.destud.2005.11.009
Yang H, Xue D (2003) Recent research on developing web-based manufacturing systems: a review. Int J Prod Res 41(15):3601–3629. https://doi.org/10.1080/0020754031000120014
Khorram Niaki M, Khorram Niaki M, Nonino F, Nonino F (2017) Impact of additive manufacturing on business competitiveness: a multiple case study. J Manuf Technol Manag 28(1):56–74. https://doi.org/10.1108/JMTM-01-2016-0001
Khairallah SA, Anderson AT, Rubenchik A, King WE (2016) Laser powder-bed fusion additive manufacturing: physics of complex melt flow and formation mechanisms of pores, spatter, and denudation zones. Acta Mater 108:36–45. https://doi.org/10.1016/j.actamat.2016.02.014
Santos EC, Shiomi M, Osakada K, Laoui T (2006) Rapid manufacturing of metal components by laser forming. Int J Mach Tools Manuf 46(12-13):1459–1468. https://doi.org/10.1016/j.ijmachtools.2005.09.005
Hague R, Mansour S, Saleh N (2004) Material and design considerations for rapid manufacturing. Int J Prod Res 42(22):4691–4708. https://doi.org/10.1080/00207840410001733940
Huang Y, Leu MC, Mazumder J, Donmez A (2015) Additive manufacturing: current State, future potential gaps and needs, and recommendations. J Manuf Sci Eng MANU-14-1231
Bourell DL, Beaman JJ, Leu MC, Rosen DW (2009) A brief history of additive manufacturing and the 2009 roadmap for additive manufacturing: looking back and looking ahead. Workshop on Rapid Technologies, September 24th, pp 5–11
Wong KV, Hernandez A (2012) A review of additive manufacturing. ISRN Mech Eng 2012:1–10. https://doi.org/10.5402/2012/208760
Bikas H, Stavropoulos P, Chryssolouris G (2016) Additive manufacturing methods and modelling approaches: a critical review. Int J Adv Manuf Technol 83(1-4):389–405. https://doi.org/10.1007/s00170-015-7576-2
Holmström J, Partanen J, Tuomi J, Walter M (2010) Rapid manufacturing in the spare parts supply chain: alternative approaches to capacity deployment. J Manuf Technol Manag 21(6):687–697. https://doi.org/10.1108/17410381011063996
Iancu C, Iancu D, Stamcioiu A. From Cad model to 3D print via “STL” file format. Accessed at http://www.utgjiu.ro/revmec/mecanica/pdf/2010-01/13 Catalin%20Iancu.pdf
Gibson I, Rosen DW, Stucker B (2009) Additive manufacturing technologies: rapid prototyping to direct digital manufacturing. Springer, New York
Kruth JP, Leu MC, Nakagawa T (1998) Progress in additive manufacturing and rapid prototyping. CIRP Ann Manuf Technol 47(2):525–540. https://doi.org/10.1016/S0007-8506(07)63240-5
Baumann F, Roller D (2016) 3D printing process pipeline on the internet. InZEUS, pp 29–36
Eyers DR, Potter AT (2015) E-commerce channels for additive manufacturing: an exploratory study. J Manuf Technol Manag 26(3):390–411. https://doi.org/10.1108/JMTM-08-2013-0102
Lan H (2009) Web-based rapid prototyping and manufacturing systems: a review. Comput Ind 60(9):643–656. https://doi.org/10.1016/j.compind.2009.05.003
Tzou JH, Chang YC (2001) Desktop rapid prototyping system with supervisory control and monitoring through internet. IEEEE/ASME Trans Mechatron 6:399–409
Lan HB, Chin KS, Hong J (2005) Development of a tele-service system for RP service bureaus. Rapid Prototyp J 11(2):98–105. https://doi.org/10.1108/13552540510589467
Luo CR, Tzou JH (2004) The development of an intelligent web-based rapid prototyping manufacturing system. IEEE Trans Autom Sci Eng 1(1):4–13. https://doi.org/10.1109/TASE.2004.829344
Choi SH, Chan AMM (2004) A virtual prototyping system for rapid product development. Comput Aided Des 36(5):401–412. https://doi.org/10.1016/S0010-4485(03)00110-6
Chang CC, Lee MY, Wang SH (2006) Digital denture manufacturing—an integrated technologies of abrasive computer tomography, CNC machining and rapid prototyping. Int J Adv Manuf Technol 31(1-2):41–49. https://doi.org/10.1007/s00170-005-0181-z
Ding Y, Lan H, Hong J, Wu D (2004) An integrated manufacturing system for rapid tooling based on rapid prototyping. Robot Comput Integr Manuf 20(4):281–288. https://doi.org/10.1016/j.rcim.2003.10.010
Tay FEH, Khanal YP, Kwong KK, Tan KC (2004) Distributed rapid prototyping—a framework for internet prototyping and manufacturing. Integr Manuf Syst 12:409–415
Xu A, Hongye H, Qu Y, Gao Y (2005) VRPS-I: an Internet-based virtual rapid prototyping system. J Integr Des Process Sci 9:15–27
Cooper AG, Kang S, Kietzman JW, Prinz FB, Lombardi JL, Weiss LE (1999) Automated fabrication of complex moulded parts using mould shape deposition manufacturing. Mater Des 20(2-3):83–89. https://doi.org/10.1016/S0261-3069(99)00013-8
Rajagopalan S, Pinilla JM, Losleben P (1998) Integrated design and manufacturing over the Internet. In ASME design engineering technical conferences, Atlanta, GA, pp 13–16
Jiang P, Fukuda S (2001) TeleRP—an Internet web-based solution for remote rapid prototyping service and maintenance. Int J Comput Integr Manuf 14(1):83–94. https://doi.org/10.1080/09511920150214929
Huang H, Ding YH, Lu B (2000) Research of the rapid prototype oriented tele-service system based on Internet and Intranet. J Xi’an Jiaotong Univ 34:52–57
Huang J, Jiang P, Yan J, Ma D, Jin Y (2000) Implementing internet/web-based rapid prototyping tele-manufacturing service. J Shanghai Jiaotong Univ 34(3):433–436
Onuh SO, Hon KKB (1998) Optimising build parameters for improved surface finish in stereolithography. Int J Mach Tools Manuf 38(4):329–342. https://doi.org/10.1016/S0890-6955(97)00068-0
Karunakaran K, Suryakumar S, Pushpa V, Akula S (2010) Low cost integration of additive and subtractive processes for hybrid layered manufacturing. Robot Comput Integr Manuf 26(5):490–499. https://doi.org/10.1016/j.rcim.2010.03.008
Boivie K, Dolinsek S, Homar D (2011) Hybrid manufacturing: integration of additive technologies for competitive production of complex tools and products. In Proceedings of the International Research/Expert Conference: Trends in the Development of Machinery and Associated Technology, Czech Republic, 12–18 September 2011, 53–56
Joshi PC, Kuruganti T, Duty CE, Peter WH, Ott RD, Love LJ, Blue CA (2012) Direct digital additive manufacturing technologies: path towards hybrid integration. IEEE, ISBN: 978-1-4673-2482-3/12
122D. Printed Electronics. Optomec web-reference. Accessed at www.optomec.com
Diegel O, Singamneni S, Huang B, Gibson I (2011) Curved layer fused deposition modeling in conductive polymer additive manufacturing. Adv Mater Res 199-200:1984–1987. https://doi.org/10.4028/www.scientific.net/AMR.199-200.1984
Mognol P, Rivette M, Jégou L, Lesprier T (2007) A first approach to choose between HSM, EDM and DMLS processes in hybrid rapid tooling. Rapid Prototyp J 13(1):7–16. https://doi.org/10.1108/13552540710719163
Lauwers B, Klocke F, Klink A, Tekkaya AE, Neugebauer R, McIntosh D (2014) Hybrid processes in manufacturing. CIRP annals: manufacturing. Technology 63:561–583
Zhu Z, Dhokia V, Nassehi A, Newman ST (2013) A review of hybrid manufacturing processes-state of the art and future perspectives. Int J Comput Integr Manuf 26(7):596–615. https://doi.org/10.1080/0951192X.2012.749530
Nassehi A, Newman ST, Dhokia V, Zhu Z, Asrai RI (2011) Using formal methods to model hybrid manufacturing processes, enabling manufacturing competitiveness and economic sustainability. Proc. of the 4th Int. CIRP Conf. on Changeable, Agile (2011) Reconfigurable & Virtual production (CARV2011), pp 52–56
Denkena B, Shpitalni M, Kowalski P, Molcho G, Zipori Y (2007) Knowledge management in process planning. CIRP annals: manufacturing. Technology 56:175–180
Jin GQ, Li WD, Gao L (2013) An adaptive process planning approach of rapid prototyping and manufacturing. Robot Comput Integr Manuf 29(1):23–38. https://doi.org/10.1016/j.rcim.2012.07.001
Ren L, Sparks T, Ruan JZ, Liou F (2010) Integrated process planning for a multiaxis hybrid manufacturing system. J Manuf Sci Eng Trans ASME 132(2):021006–021015. https://doi.org/10.1115/1.4001122
Zhu Z, Dhokia V, Newman ST, Nassehi A (2014) Application of a hybrid process for high precision manufacture of difficult to machine prismatic parts. Int J Adv Manuf Technol 74(5-8):1115–1132. https://doi.org/10.1007/s00170-014-6053-7
Kerbrat O, Mognol P, Hascoet JY (2011) A new DFM approach to combine machining and additive manufacturing. Comput Ind 62(7):684–692. https://doi.org/10.1016/j.compind.2011.04.003
Newman ST, Zhu Z, Dhokia V, Shokrani A (2015) Process planning for additive and subtractive manufacturing technologies. CIRP Ann Manuf Technol 64(1):467–470. https://doi.org/10.1016/j.cirp.2015.04.109
Ding D, Pan Z, Cuiuri D, Li H (2014) A tool-path generation strategy for wire and arc additive manufacturing. Int J Adv Manuf Technol 73(1-4):173–183. https://doi.org/10.1007/s00170-014-5808-5
Jeng JY, Lin MC (2001) Mold fabrication and modification using hybrid processes of selective laser cladding and milling. J Mater Process Technol 110(1):98–103. https://doi.org/10.1016/S0924-0136(00)00850-5
Choi DS, Lee SH, Shin BS, Whang KH, Song YA, Park SH, Jee HS (2001) Development of a direct metal freeform fabrication technique using co2 laser welding and milling technology. J Mater Process Technol 113(1-3):273–279. https://doi.org/10.1016/S0924-0136(01)00652-5
Nowotny S, Muenster R, Scharek S, Beyer E (2010) Integrated laser cell for combined laser cladding and milling. Assem Autom 30(1):36–38. https://doi.org/10.1108/01445151011016046
Ruan J, Eiamsa-ard K, Liou F (2005) Automatic process planning and tool path generation of a multiaxis hybrid manufacturing system. J Manuf Process 7(1):57–68. https://doi.org/10.1016/S1526-6125(05)70082-7
Suryakumar S, Karunakaran KP, Bernard A, Chandrasekhar U, Raghavender N, Sharma D (2011) Weld bead modeling and process optimization in hybrid layered manufacturing. Comput Aided Des 43(4):331–344. https://doi.org/10.1016/j.cad.2011.01.006
Song YA, Park S (2006) Experimental investigations into rapid prototyping of composites by novel hybrid deposition process. J Mater Process Technol 171(1):35–40. https://doi.org/10.1016/j.jmatprotec.2005.06.062
Xiong X, Haiou Z, Guilan W, Guoxian W (2009) Hybrid plasma deposition and milling for an aeroengine double helix integral impeller made of super alloy. Robot Comput Integr Manuf 26:291–295
Lanzetta M, Cutkosky MR (2008) Shape deposition manufacturing of biologically inspired hierarchical microstructures. CIRP Ann Manuf Technol 57(1):231–234. https://doi.org/10.1016/j.cirp.2008.03.102
Merz R, Prinz F, Ramaswami K, Terk M, Weiss L (1994) Shape deposition manufacturing. Proceeding of Solid Freeform Fabrication pp. 1–8
Zhu D, Zhu ZW, NS Q (2006) Abrasive polishing assisted nickel electroforming process. CIRP Ann Manuf Technol 55(1):193–196. https://doi.org/10.1016/S0007-8506(07)60396-5
Kelkar A, Nagi R, Koc B (2005) Geometric algorithms for rapidly reconfigurable mold manufacturing of free-form objects. Comput Aided Des 37(1):1–16. https://doi.org/10.1016/j.cad.2004.03.001
Giannitelli SM, Mozetic P, Trombetta M, Rainer A (2015) Combined additive manufacturing approaches in tissue engineering. Acta Biomater 24:1–11. https://doi.org/10.1016/j.actbio.2015.06.032
Hengsbach S, Lantada AD (2014) Rapid prototyping of multi-scale biomedical microdevices by combining additive manufacturing technologies. Biomed Microdevices 16(4):617–627. https://doi.org/10.1007/s10544-014-9864-2
Joshi PC, Kuruganti T, Duty CE (2015) Printed and hybrid electronics enabled by digital additive manufacturing technologies. In: Srivasan TS, Sudarshan TS (eds) Additive manufacturing: innovations, advances, and applications, Chapter 5, CRC Press (Taylor and Francis)
Li J, Wasley T, Nguyen TT, Ta VD, Shephard JD, Stringer J, Smith P, Esenturk E, Connaughton C, Kay R (2016) Hybrid additive manufacturing of 3D electronic systems. J Micromech Microeng 26(10):105005–105019. https://doi.org/10.1088/0960-1317/26/10/105005
Ren L, Padathu AP, Ruan J, Sparks T, Liou FW (2006) Three dimensional die repair using a hybrid manufacturing system. Proceedings of Solid Freeform Fabrication Symposium. Austin TX
Kostakis V, Papachristou M (2013) Commons-based peer production and digital fabrication: the case of a RepRap-based, Lego-built 3D printing-milling machine. Telematics Inform 31:434–443
Friel RJ, Harrisa RA (2013) Ultrasonic additive manufacturing: a hybrid production process for novel functional products. Procedia CIRP 6:35–40. https://doi.org/10.1016/j.procir.2013.03.004
Karunakaran KP, Suryakumar S, Pushpa V, Akula S (2009) Retrofitment of a CNC machine for hybrid layered manufacturing. Int J Adv Manuf Technol 45(7-8):690–703. https://doi.org/10.1007/s00170-009-2002-2
Akula S, Karunakaran KP (2006) Hybrid adaptive layer manufacturing: an intelligent art of direct metal rapid tooling process. Robot Comput Integr Manuf 22(2):113–123. https://doi.org/10.1016/j.rcim.2005.02.006
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Rights and permissions
About this article
Cite this article
Chong, L., Ramakrishna, S. & Singh, S. A review of digital manufacturing-based hybrid additive manufacturing processes. Int J Adv Manuf Technol 95, 2281–2300 (2018). https://doi.org/10.1007/s00170-017-1345-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-017-1345-3