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Analysis of displacement fields of particle shaping surface during nanoscale ductile mode cutting of brittle materials

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Abstract

This paper is dedicated to the nanoscale machining simulation with the help of SPH method. The main goal of the research is to investigate the ductile mode machining of the brittle materials. The special scalar plasticity measure is introduced as a generic parameter of surface quality after machining. This measure can be used to describe the surface quality due to different machining modes and to analyze influence of fillet radius or cutting depth on the surface quality. As the SPH method deals with discrete particles, there is a problem of correct identification of those particles, which form the surface after machining. The special algorithm is proposed to solve this problem. Finally, the influence of the cutter fillet radius on the obtained plasticity measure is determined to be linear in considered range.

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Acknowledgements

The research was partially supported via the Agreement No 14.579.21.0042 25.08.2014 (id. RFMEF1579X0042) between OAO “VNIIINSRUMENT” and the Ministry of Education and Science of the Russian Federation on the subject “development of equipment and technology for nano-dimensional machining of optical materials under quasi-plastic cutting”.

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Authors and Affiliations

  1. Department of Mechanical Engineering, Bauman State Technical University, Moscow, Russia

    A. Gouskov, S. Nikolaev, V. Kuts & F. Nizametdinov

  2. Blagonravov Institute of Mechanical Engineering of RAS, Laboratory of Vibromechanics, Moscow, Russia

    A. Gouskov

  3. Center for Design, Manufacturing and Materials, Skolkovo Institute of Science and Technology, Moscow, Russia

    S. Nikolaev

  4. Department of Mechanics, Lomonosov State University, Moscow, Russia

    E. Korovaitseva

  5. School of Mechanical Engineering and Automation, Beihang University, Beijing, China

    S. Yuan

Authors
  1. A. Gouskov
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  2. S. Nikolaev
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  3. V. Kuts
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  4. F. Nizametdinov
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  5. E. Korovaitseva
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  6. S. Yuan
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Correspondence to S. Yuan.

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Gouskov, A., Nikolaev, S., Kuts, V. et al. Analysis of displacement fields of particle shaping surface during nanoscale ductile mode cutting of brittle materials. Int J Adv Manuf Technol 95, 1911–1918 (2018). https://doi.org/10.1007/s00170-017-1233-x

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  • DOI: https://doi.org/10.1007/s00170-017-1233-x

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