Skip to main content
Log in

Influence of predeformation on microstructure evolution of superplastically formed Al 5083 alloy

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Cavitation is the main defect encountered during superplastic forming (SPF) of thin sheet aluminum alloys. In the present paper, the influence of preforming operation (cold or hot) on the superplastic forming ability and quality of 1.6-mm-thick sheet of 5083 SPF aluminum alloy is investigated. Specifically, grain size evolution and the characteristics of the cavitation process are discussed as a function of prior deformation and the preforming temperature. Optical and field emission gun scanning electron microscopy (FEG-SEM) were used to study the characteristics of the cavities and microstructure evolution. Image processing was used to measure the surface and volume fractions of the cavities. The results indicate that hot preforming leads to a lower number of cavities per unit surface compared to cold preforming prior to the SPF operation. However, the average cavity sizes and the average grain size are higher in the case of hot preforming compared to cold preforming, which lead to higher susceptibility to crack formation and reduced SPF ability of the alloy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Zamani HR, Agrawal SP, Vastava R (1987) Superplastic formed aluminum airframe structures. Volume II—technical details, Hawthorne: Northrop Corporation - Aircraft Division

  2. Zhang KF, Jiang SS (2014) Superplastic forming. Compr Mater Process 5:371–392

    Article  Google Scholar 

  3. Smith RJ, Lewi GJ, Yates D (2001) Development and application of nickel alloys in aerospace engineering. Aircraft Eng Aerospace Technol 73(2):138–147

    Article  Google Scholar 

  4. Barnes AJ, Raman H, Lowerson A, Edwards D (2013) Recent application of superformed 5083 aluminum alloy in the aerospace industry. Mater Sci Forum 735:361–371

    Article  Google Scholar 

  5. Chokshi AH, Mukherjee A (1989) An analysis of cavity nucleation in superplasticity. Acta Metall 37(11):3007–3017

    Article  Google Scholar 

  6. Bae DH, Ghosh AK (2002) Cavity formation and early growth in a superplastic Al–Mg alloy. Acta Mater 50:511–523

    Article  Google Scholar 

  7. Jiang XG, Earthman JC, Mohamed FA (1994) Cavitation and cavity-induced fracture during superplastic deformation. J Mater Sci 29:5499–5514

    Article  Google Scholar 

  8. Jiang XG, Cui JZ, Ma LX (1993) The influence of the rolling direction on the mechanical behavior and cavity formation during superplastic deformation of 7075 A1 alloy. Acta Metall Mater 41(9):2721–2727

    Article  Google Scholar 

  9. Chokshi AH, Langdon TG (1990) The nucleation and growth of cavities in a superplastic quasi-single phase copper alloy. Acta Metall Mater 38(5):867–877

    Article  Google Scholar 

  10. Jiang XG (1992) A study of cavity nucleation during superplastic deformation of high strength aluminum alloy 7475. Mater Sci Eng A157:37–41

    Google Scholar 

  11. Chokshi AH, Langdon TG (1989) The influence of rolling direction on the mechanical behavior and formation of cavity stringers in the superplastic Zn-22% Al alloy. Acta Metall 37(2):715–723

    Article  Google Scholar 

  12. Chan KS, Page RA, Lankford J (1986) Cavity nucleation at grain boundary ledges. Acta Metall 34(12):2361–2370

    Article  Google Scholar 

  13. Pilling J, Ridley N (1988) Effect of hydrostatic pressure on cavitation in superplastic alloys. Res Mechanica 23:31–63

    Google Scholar 

  14. Stowell MJ (1983) Failure of superplastic alloys. Metal Science 17(1):1–11

    Article  Google Scholar 

  15. Kashyap BP, Mukherjee AK (1986) Cavitation behaviour during high temperature deformation of micrograined superplastic materials. Res Mechanica 17:293–355

    Google Scholar 

  16. Chokshi AH (2005) Cavity nucleation and growth in superplasticity. Mater Sci Eng A 410–411:95–99

    Article  Google Scholar 

  17. Guo ZX, Ridley N (1990) Effect of stress state on cavitation and hole growth in superplastic AA 7475 aluminium alloy. Mater Sci Technol 6(6):516–519

    Article  Google Scholar 

  18. Wu HY (2000) Influence of deformation variables on cavitation of a superplastic 5083 aluminum alloy. Mater Manuf Process 15(2):231–245

    Article  MathSciNet  Google Scholar 

  19. Chan KC, Chow KK (2002) The stress state dependence of cavitation in commercial superplastic Al5083 alloy. Mater Lett 56:38–42

    Article  Google Scholar 

  20. Chow KK, Chan KC (2001) The cavitation behavior of a coarse-grained Al5052 alloy under hot uniaxial and equi-biaxial tension. Mater Lett 49:189–196

    Article  Google Scholar 

  21. Verma R, Friedman PA, Ghosh AK, Kim S, Kim C (1996) Characterization of superplastic deformation behavior of a fine grain 5083 Al alloy sheet. Metall Mater Trans A 27A:1889–1898

    Article  Google Scholar 

  22. Bae DH, Ghosh AK (2002) Observations related to healing of interface damage and cavity nucleation during superplastic flow. Mater Sci Eng A 322:233–240

    Article  Google Scholar 

  23. Nahamin Pardazan (2014) Asia, ‹http://en.metsofts.ir/›, Iran

  24. Hauffe W (1991) Production of microstructures by ion beam sputtering 6; Sputtering by Particle Bombardment III. Springer, Berlin, 64: 305–338

  25. Cleveland RM, Ghosh AK, Bradley JR (2003) Comparison of superplastic behavior in two 5083 aluminum alloys. Mater Sci Eng A 351:228–236

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to T. Belhadj.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chentouf, S.M., Belhadj, T., Bombardier, N. et al. Influence of predeformation on microstructure evolution of superplastically formed Al 5083 alloy. Int J Adv Manuf Technol 88, 2929–2937 (2017). https://doi.org/10.1007/s00170-016-9006-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-9006-5

Keywords

Navigation