Abstract
In order to reduce the adverse effects on environment and avoid health problems caused by the excessively used cutting fluids, a green machining technology, minimum quantity lubrication (MQL), is drawing more and more attention. The cryogenic minimum quantity lubrication (CMQL) technique which combines the advantages of cryogenic air and MQL can improve cooling and lubricating performances during machining H13 steel. Internal cooling cutters have been widely employed to feed the cutting medium to the cutting zone directly. In this research work, cutting forces and tool wear were analyzed during side milling H13 steel with three kinds of internal cooling milling cutters under CMQL condition. The experimental results showed that the milling cutter with double straight channel (DSC) performed best in extending tool life and reducing cutting forces. In the perspective of economy and environmental protection, internal cooling cutter with DSC is recommended in cutting of H13 steel under CMQL condition.
Similar content being viewed by others
References
Kamata Y, Obikawa T (2007) High speed MQL finish-turning of Inconel 718 with different coated tools. J Mater Process Technol 192(5):281–286
Jeong WC (2002) Investigation of liquid nitrogen lubrication effect in cryogenic machining. Dissertation, Columbia University, USA
Sokovic M, Mijanovic K (2001) Ecological aspects of the cutting fluids and its influence on quantifiable parameters of the cutting processes. J Mater Process Technol 109(1–2):181–189
Weinert K, Inasaki I, Sutherland JW, Wakabayashi T (2004) Dry machining and minimum quantity lubrication. CIRP Ann 53(2):511–537
Obikawa T, Kamata Y, Shinozuka J (2006) High speed grooving with applying MQL. Int J Mach Tools Manuf 46(14):1854–1861
Liao YS, Lin HM, Chen YC (2007) Feasibility study of the minimum quantity lubrication in high-speed end milling of NAK80 hardened steel by coated carbide tool. Int J Mach Tools Manuf 47(11):1667–1676
Tasdelen B, Thordenberg H, Olofsson D (2008) An experimental investigation on contact length during minimum quantity lubrication (MQL) machining. J Mater Process Technol 203(1–3):221–231
Tosun N, Huseyinoglu M (2010) Effect of mql on surface roughness in milling of aa7075-t6. Mater Manuf Process 25(8):793–798
Fratila D, Caizar C (2011) Application of Taguchi method to selection of optimal lubrication and cutting conditions in face milling of AlMg3. J Clean Prod 19(6–7):640–645
Zhang S, Li JF, Wang YW (2012) Tool life and cutting forces in end milling Inconel 718 under dry and minimum quantity cooling lubrication cutting conditions. J Clean Prod 32:81–87
Bruni C, d’Apolito L, Forcellese A, Gabrielli F, Simoncini M (2008) Surface roughness modelling in finish face milling under MQL and dry cutting conditions. Int J Mater Form 1(1):503–506
Hadad M, Sadeghi B (2013) Minimum quantity lubrication-MQL turning of AISI 4140 steel alloy. J Clean Prod 54:332–343
Sadeghi MH, Haddad MJ, Tawakoli T, Emami M (2009) Minimal quantity lubrication-MQL in grinding of Ti–6Al–4V titanium alloy. Int J Adv Manuf Technol 44(5–6):487–500
Kaynak Y (2014) Evaluation of machining performance in cryogenic machining of Inconel 718 and comparison with dry and MQL machining. Int J Adv Manuf Technol 72(5–8):919–933
Ahmad-Yazid A, Taha Z, Almanar IP (2010) A review of cryogenic cooling in high speed machining (HSM) of mold and die steels. Sci Res Essays 5(5):412–427
Tai BL, Stephenson DA, Furness RJ, Shih AJ (2014) Minimum quantity lubrication (MQL) in automotive powertrain machining. Procedia CIRP 14:523–528
Yuan SM, Yan LT, Liu WD, Liu Q (2011) Effects of cooling air temperature on cryogenic machining of Ti–6Al–4V alloy. J Mater Process Technol 211(3):356–362
Lin H, Wang C, Yuan Y, Chen Z, Wang Q, Xiong W (2015) Tool wear in Ti–6Al–4V alloy turning under oils on water cooling comparing with cryogenic air mixed with minimal quantity lubrication. Int J Adv Manuf Technol. doi:10.1007/s00170-015-7062-x
Rotella G, Dillon OW Jr, Umbrello D, Settineri L, Jawahir IS (2014) The effects of cooling conditions on surface integrity in machining of Ti6Al4V alloy. Int J Adv Manuf Technol 71(1–4):47–55
Yang Y, Su Y, Li L, He N, Zhao W (2015) Performance of cemented carbide tools with microgrooves in Ti–6Al–4V titanium alloy cutting. Int J Adv Manuf Technol 76(9–12):1731–1738
Pusavec F, Hamdi H, Kopac J, Jawahir IS (2011) Surface integrity in cryogenic machining of nickel based alloy-Inconel 718. J Mater Process Technol 211(4):773–783
Lv HG (2012) Tool wear and its effect on surface integrity in hard milling H13 steel. Dissertation, Shandong University (In Chinese)
Park KH, Olortegui-Yume J, Yoon MC, Kwon P (2010) A study on droplets and their distribution for minimum quantity lubrication (MQL). Int J Mach Tools Manuf 50(9):824–833
Sai SS, ManojKumar K, Ghosh A (2015) Assessment of spray quality from an external mix nozzle and its impact on SQL grinding performance. Int J Mach Tools Manuf 89:132–141
López de Lacalle LN, Angulo C, Lamikiz A, Sánchez JA (2006) Experimental and numerical investigation of the effect of spray cutting fluids in high speed milling. J Mater Process Technol 172(1):11–15
Obikawa T, Asano Y, Kamata Y (2009) Computer fluid dynamics analysis for efficient spraying of oil mist in finish-turning of Inconel 718. Int J Mach Tools Manuf 49(12–13):971–978
Duchosal A, Werda S, Serra R, Leroy R, Hamdi H (2015) Numerical modeling and experimental measurement of MQL impingement over an insert in a milling tool with inner channels. Int J Mach Tools Manuf 94:37–47
Attanasio A, Gelfi M, Giardini C, Remino C (2006) Minimal quantity lubrication in turning: effect on tool wear. Wear 260(3):333–338
Li KM, Lin CP (2012) Study on minimum quantity lubrication in micro-grinding. Int J Adv Manuf Technol 62(1–4):99–105
Hadad M, Hadi M (2013) An investigation on surface grinding of hardened stainless steel S34700 and aluminum alloy AA6061 using minimum quantity of lubrication (MQL) technique. Int J Adv Manuf Technol 68(9–12):2145–2158
Kamata Y, Obikawa T, Shinozuka J (2004) Analysis of mist flow in MQL cutting. Key Eng Mater 227–258:339–344
Iskandar Y, Tendolkar A, Attia MH, Hendrick P, Damir A, Diakodimitris C (2014) Flow visualization and characterization for optimized MQL machining of composites. CIRP Ann Manuf Technol 63(1):77–80
Zhao H, Barber GC, Zou Q (2002) A study of flank wear in orthogonal cutting with internal cooling. Wear 253(9–10):957–962
Fallenstein F, Aurich JC (2014) CFD based investigation on internal cooling of twist drills. Procedia CIRP 14:293–298
Yan H, Hua J, Shivpuri R (2007) Flow stress of AISI H13 die steel in hard machining. Mater Des 28(1):272–277
Zhang S, Li JF, Lv HG (2014) Tool wear and formation mechanism of white layer when hard milling H13 steel under different cooling/lubrication conditions. Adv Mech Eng 949308:1–8
Zhou JM, Walter H, Andersson M, Stahl JE (2003) Effect of chamfer angle on wear of PCBN cutting tool. Int J Mach Tools Manuf 43(3):301–305
Su Y, He N, Li L, Li XL (2006) An experimental investigation of effects of cooling/lubrication conditions on tool wear in high-speed end milling of Ti–6Al–4V. Wear 261(7–8):760–766
Koshy P, Dewes RC, Aspinwall DK (2002) High speed end milling of hardened tool steel (∼58 HRC). J Mater Process Technol 127(2):266–273
Rahman M, Kumar AS, Salam MU (2002) Experimental evaluation on the effect of minimal quantities of lubricant in milling. Int J Mach Tools Manuf 42(5):539–547
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhang, C., Zhang, S., Yan, X. et al. Effects of internal cooling channel structures on cutting forces and tool life in side milling of H13 steel under cryogenic minimum quantity lubrication condition. Int J Adv Manuf Technol 83, 975–984 (2016). https://doi.org/10.1007/s00170-015-7644-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-015-7644-7