Skip to main content
SpringerLink
Log in

Plane grind-hardening distortion analysis and the effect to grind-hardening layer

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The high temperature and grinding force in grind hardening induce workpiece distortion that increases the magnitude of grinding to make the workpiece concave. The workpiece distortion also affects the grinding force, grinding heat flux, and grind-hardening depth distribution. The paper uses FE thermo-mechanical coupling model to simulate the thermal distortion in plane grind-hardening. Workpiece distortion, stress, and strain at different moments are calculated out and analyzed for different workpiece sizes. The calculated workpiece distortion is verified through the measured workpiece contour and the hardening layer distribution by experiment.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Brinksmeier E, Brockhoff T (1996) Utilization of grinding heat as a new heat treatment process. CIRP Ann Manuf Technol 45(1):283–286

    Article  Google Scholar 

  2. Salonitis K, Chondros T, Chryssolouris G (2008) Grinding wheel effect in the grind-hardening process. Int J Adv Manuf Technol 38(1–2):48–58

    Article  Google Scholar 

  3. Wang GC, Liu JD, Pei HJ (2006) Study on forming mechanism of surface hardening in two-pass grinding 40Cr steel. Key Eng Mater 304:588–592

    Article  Google Scholar 

  4. Nguyen T, Zarudi I, Zhang LC (2007) Grinding-hardening with liquid nitrogen: mechanisms and technology. Int J Mach Tools Manuf 47(1):97–106

    Article  Google Scholar 

  5. Zhang JH, Ge PQ, Tien-chien J, Zhang L (2009) Experimental and numerical studies of AISI1020 steel in grinding-hardening. Int J Heat Mass Transf 52:787–795

    Article  MATH  Google Scholar 

  6. Zhang L (2006) Theory analysis and experimental investigation for single-pass plane grinding-hardening technology, Shandong University doctoral thesis

  7. Zhuang ZJ (2011) The study for grinding-hardening layer and uniformity, JiMei University Master thesis

  8. Kagiwada T, Kanauchi T (1985) Three-dimensional thermal deformation and thermal stress in workpieces under surface grinding. J Therm Stresses 8(3):305–318

    Article  Google Scholar 

  9. Nishihara T, Okuyama S, Kawamura S, Hanasaki S (1993) Study on the geometrical accuracy in surface grinding-thermal distortion of workpiece in traverse grinding. JSPE 59:1145–1150

    Google Scholar 

  10. Tsaia HH, Hocheng H (2002) Prediction of a thermally induced concave ground surface of the workpiece in surface grinding. J Mater Process Technol 122:148–159

    Article  Google Scholar 

  11. Zäh MF, Brinksmeier E, Heinzel C (2009) Experimental and numerical identification of process parameters of grind-hardening and resulting part distortions. Prod Eng 3(3):271–279

    Article  Google Scholar 

  12. Kolkwitz B, Foeckerer T, Huntemann JW (2011) Identification and analysis of part distortion resulting from grind-hardening process using computer-based methods, Proceedings of the 3rd international conference on distortion engineering 2011: 499–506

  13. Lavine AS (2000) An exact solution for surface temperature in down grinding. Int J Heat Mass Transf 43(24):4447–4456

    Article  MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. School of Mechanical and Electrical Engineering, Shandong Jianzhu University, Jinan, 250101, China

    Ying Zhang

  2. School of Mechanical Engineering, Shandong University, Jinan, 250061, China

    Peiqi Ge & Wenbo Be

Authors
  1. Ying Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Peiqi Ge
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Wenbo Be
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Ying Zhang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhang, Y., Ge, P. & Be, W. Plane grind-hardening distortion analysis and the effect to grind-hardening layer. Int J Adv Manuf Technol 78, 431–438 (2015). https://doi.org/10.1007/s00170-014-6612-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-014-6612-y

Keywords

Search

Navigation