Skip to main content
Log in

Effect of morphology on breakage and liberation characteristics of minerals and coal

  • Published:
Mining, Metallurgy & Exploration Aims and scope Submit manuscript

Abstract

Ore morphology plays a vital role during the milling and liberation of minerals. This study was carried out to understand the role of mineral crystallography and mineral interfaces on the milling and liberation processes. Data related to mineral crystallography, Vickers Hardness Number and beneficiation processes were collected from literature, and detailed statistical analysis was conducted to relate these parameters. Review of the crystallographic information of minerals present in ores indicates that molecular weight and cell parameters significantly affect milling and liberation characteristics. Mineral interfaces were classified into the three categories of coherent crystals, semi-coherent and incoherent crystals, and breakage behaviors were studied. The studied cases revealed that these material interfaces control the micropore properties that play a vital role in the initiation of intergranular and intercrystalline fractures which occur in siliceous manganese ores and dolomite as a result of thermal treatment. In contrast, banded hematite jasper and coal exhibited a much more complex fracture pattern due to their coherent interfaces and finer physical associations. This study explains the effect of the various types of interfaces on milling, and the approach can be helpful in developing a methodology to enhance mineral liberation with minimum energy consumption.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Bauer, S.J. and Johnson, B., 1979, “Effects of slow uniform heating on the physical properties of the Westerly and Charcoal granites,” Proceedings of the 20th U.S. Symposium on Rock Mechanics Austin, Texas, pp. 7–18.

  • Bearman, R.A., Briggs, C.A., and Kojovic, T., 1997, “The applications of rock mechanics parameters to the prediction of comminution behavior” Minerals Engineering, Vol. 10, No. 3, pp. 255–264.

    Article  Google Scholar 

  • Blazy, P., Zarogatsky, L.P., Jdid, E.A., and Hamdadou, M., 1994, “Vibroinertial comminution — principles and performance,” International Journal of Mineral Processing, Vol. 41, No. 1–2, pp. 33–51.

    Article  Google Scholar 

  • Bradt, R.C., Lin, C.L., Miller, J.D., and Chi, G., 1995, “Interfacial fracture of multiphase particles and its influence on liberation phenomena” Minerals Engineering, Vol. 8, No. 4–5, pp. 359–366.

    Article  Google Scholar 

  • Broek, D., 1982, Elementary Engineering Fracture Mechanics, 3rd ed., Martinus Nijhoff Publishers, The Hague, Netherlands, pp. 10–14.

    Book  Google Scholar 

  • Griffen, Dana T. and Johnson, Brad T., 1984, “Strain in triclinic alkali feldspars: a crystal structure study,” American Mineralogist, Vol. 69, pp. 1072–1077.

    Google Scholar 

  • Friedman, M. and Johnson, B., 1978, “Thermal cracks in unconfined Sioux quartzite,” Proceedings of the 19th U.S. Symposium on Rock Mechanics Reno, Nevada, pp. 423–430.

  • Goble, Ronald J. and Scott, Steven D., 1985, “Relationship between mineral hardness and compressibility,” Canadian Mineralogist, Vol. 23.2, pp. 273–85.

    Google Scholar 

  • Griffith, A. A., 1921, “The Phenomenon of Rupture and Flow in Solids” Phil. Trans. Roy. Soc. A, Vol. 221, pp. 163–197.

    Article  Google Scholar 

  • Heins, W.A., 1995, “The use of mineral interfaces in sand-sized rock fragments to infer ancient climate,” Geological Society of America Bulletin, Vol. 107, pp. 113–125.

    Article  Google Scholar 

  • Craig, James R. and Vaughan, David J., 1981, Ore Microscopy and Ore Petrography, Wiley & Sons, New York, pp. 108–140.

    Google Scholar 

  • Johnson, B., Gangi, A.F., and Handin, J., 1978, “Thermal cracking of rock subjected to slow, uniform temperature changes” Proceedings of the 19th U.S. Symposium on Rock Mechanics Reno, Nevada, pp. 259–267.

  • Klimpel, R.R. and Austin, L.G., 1982, “Chemical additives for wet grinding of minerals” Powder Technology, Vol. 31, No. 2, pp. 239–253.

    Article  Google Scholar 

  • Kranz, R. L., 1983, “Microcracks in rocks: A review” Tectonophysics, Vol. 100, No. 1–3, pp. 449–480.

    Article  Google Scholar 

  • Kumar, P., Sahoo, B.K., De, S., Kar, D.D., Chakraborty, S., and Meikap, B.C., 2010, “Iron ore grindability improvement by microwave pre-treatment” Journal of Industrial and Engineering Chemistry, Vol. 16, No. 5, pp. 805–812.

    Article  Google Scholar 

  • Laubrach, S.E., Marrett, R.A., Olson, J.E., and Scott, A.R., 1998, “Characteristics and origins of coal cleat: A review,” International Journal of Coal Geology, Vol. 35, pp. 175–207.

    Article  Google Scholar 

  • Lehr, J.R. and McClellan, G.H., 1974, “Cento-Symposium on the Mining and Beneficiation of Fertilizer Minerals” Ankara, Central Treaty, Organization Public relations division, Turkey, pp 194–242.

    Google Scholar 

  • Lytle, J., Choi, N., and Prisbrey, K., 1992, “Influence of Preheating on Grindability of Coal,” International Journal of Mineral Processing, Vol. 36, pp. 107–112.

    Article  Google Scholar 

  • Malcolm, G., Mario, M., Javier, T., and Susana, T., 2012, “A correlation between Vickers Hardness indentation values and the Bond Work Index for the grinding of brittle minerals” Powder Technology, Vol. 224, pp. 217–222.

    Article  Google Scholar 

  • Manuel, P. and Raja Singh, I., 2011, “Minimum metric dimension of silicate networks,” Ars Combinatoria, Vol. 98, pp. 501–510.

    MathSciNet  MATH  Google Scholar 

  • Norgate, T.E. and Weller, K.R., 1994, “Selection and operation of high pressure grinding rolls circuits for minimum energy consumption,” Minerals Engineering, Vol. 7, No. 10, pp. 1253–1267.

    Article  Google Scholar 

  • Plendl, Johannes N. and Gielisse, Peter J., 1965, “Hardness of Nonmetallic Solids on an Atomic Basis,” Physical Review, Vol. 125, No. 3, pp. 828–832.

    Article  Google Scholar 

  • Singh, V., Tathavadkar, V., Denys, M.B., and Venugopal R., 2012, “Application of quartz inversion phenomenon in mineral processing-A case study of siliceous manganese ores,” Minerals Engineering, Vol. 32, pp. 8–11.

    Article  Google Scholar 

  • Sirdeshmukh, D.B., Sirdeshmukh, L., Subhadra, K.G., Rao, K. K., and Bal Laxman, S., 2001, “Systematic hardness measurements on some rare earth garnet crystals,” Bulletin Material Science, Vol. 24, pp. 469.

    Article  Google Scholar 

  • Suszynska, M., Grau, P., Szmida, M., and Nowak-Wozny, D., 1997, “Correlated studies of Vickers hardness and the yield stress of NaCl crystals doped with Ni2+, Ca2+ and Eu2+,” Material Science and Engineering A, Vol. 234–236, pp. 747–750.

    Article  Google Scholar 

  • Tavares, L.M., 2000, “Role of particle microstructure in comminution” Proceedings of the XIX International Mineral Processing Congress Rome, Vol. C, C4–99 to C4–106.

  • Tavares, L.M. and das Neves, Patricia B., 2008, “Microstructure of quarry rocks and relationships to particle breakage and crushing,” International Journal of Mineral Processing, Vol. 87, No. 1–2, pp. 28–41.

    Article  Google Scholar 

  • Sprunt, E. and Brace, W.F., 1974, “Some permanent structural changes in rock due to pressure and temperature,” Proceedings of the 3rd Congress of International Society of Rock Mechanics, Vol. II-A, pp. 524–529.

    Google Scholar 

  • US Department of Energy, Energy Efficiency and Renewable Energy (DOE), 2005, “Mining Industry of the Future Fiscal Year 2004,” Annual Report, Industrial Technologies Program.

  • Users Manual. X’Pert High Score v. 2.2a, PANalytical B.V., 2006.

  • Uytenbogaart, W. and Burke, E.I., 1971, Tables for Microscopic Identification of Ore Minerals Princeton Univ. Press, 1971, pp. 3–10.

  • Wang, E., Shi, F., and Manlapig, E., 2011, “Pre-weakening of mineral ores by high voltage pulses,” Minerals Engineering, Vol. 24, No. 5, pp. 455–462.

    Article  Google Scholar 

  • Weitao, Y., Parr, Robert G., and Uytterhoeven, L., 1987, “New relation between hardness and compressibility of minerals” Physics and Chemistry of Minerals pp. 191–195.

  • Wills, B.A., 1992, Mineral processing technology: An introduction to the practical aspects of ore treatment and mineral recovery 5th ed., Pergamon Press, Oxford, p. 109.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Veerendra Singh.

Additional information

Paper number MMP-13-073.

Discussion of this peer-reviewed and approved paper is invited and must be submitted to SME Publications Dept. prior to May 31, 2015.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Singh, V., Venugopal, R., Banerjee, P.K. et al. Effect of morphology on breakage and liberation characteristics of minerals and coal. Mining, Metallurgy & Exploration 31, 186–192 (2014). https://doi.org/10.1007/BF03402469

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF03402469

Key words

Navigation