Abstract
As an efficient energy conversion device, fuel cells are increasingly being applied. Fuel supply is the core link to ensure the normal operation of fuel cells. In this paper, a methanol steam reforming reactor was designed to supply fuels for kW-scale fuel cells. The effects of steam to carbon ratio (S/C), combustion temperature and liquid speed velocity (LHSV) on reforming performance were studied by CFD method. The results shown that the S/C and combustion temperature are the main factors affecting the reforming performance. As the S/C and combustion temperature increases, the methanol conversion rate increases, reaching a maximum of 99.85%. But using the methanol aqueous solution with high S/C for reforming, the H2O content in the hydrogen rich gas is high, which reducing the power generation performance of the fuel cell. 1.2 is the best S/C for reforming to get the greatest reforming performance by experiments and simulations. Due to the structure limit, excessively high combustion temperature leads to the local high temperature areas in the reforming chamber that caused the methanation. Reducing the LHSV can increase the methanol conversion rate. Supplying fuel for 1kW SOFC, the LHSV of the reactor is 1.3 h−1. It is feasible to expand the reactor power through proportional scaling. After increasing the heat supply, the methanol conversion rates of both 50kW and 100kW reactors can reach over 96%.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Moreno, A.M., Wilhite, B.A.: Autothermal hydrogen generation from methanol in a ceramic microchannel network. J. Power Sour. 195(7), 1964–1970 (2010)
Pan, L.W.: Studies on a Plate-Fin Reformer for Methanol Steam Reforming in Fuel Cell Systems. Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian (2004)
Nguyen, D.D., et al.: Optimal design of a sleeve-type steam methane reforming reactor for hydrogen production from natural gas. Int. J. Hydrogen Energy 44(3), 1973–1987 (2019)
Sundaresan, M., Ramaswamy, S., Moore, R.M., Hoffman, M.A.: Catalytic burner for an indirect methanol fuel cell vehicle fuel processor. J. Power Sour. 113(1), 19–36 (2003)
Engelbrecht, N., Chiuta, S., Bessarabov, D.G.: A highly efficient autothermal microchannel reactor for ammonia decomposition: analysis of hydrogen production in transient and steady-state regimes. J. Power Sour. 386, 47–55 (2008)
Izquierdo, U., et al.: Hydrogen production with a microchannel heat-exchanger reactor by single stage water-gas shift; catalyst development. Chem. Eng. J. 313, 1494–1508 (2017)
Koc, S., Avci, A.K.: Reforming of glycerol to hydrogen over Ni-based catalysts in a microchannel reactor. Fuel Process. Technol. 156, 357–365 (2017)
Wang, Y.D.: Design and application study of methanol fuel processing system for PEMFC. Zhejiang University, Hangzhou (2019)
Wang, Y., Huang, L., Mei, D., Feng, Y., Qian, M.: Numerical modeling of microchannel reactor with porous surface microstructure based on fractal geometry. Int. J. Hydrogen Energy 43, 22447–22457 (2018)
Liu, Y.Y.: Performance study on methanol steam reforming micro-reactor with waste heat recovery. Chongqing University, Chongqing (2017)
Mei, D., Feng, Y., Qian, M., Chen, Z.: An innovative micro-channel catalyst support with a micro-porous surface for hydrogen production via methanol steam reforming. Int. J. Hydrogen Energy 41, 2268–2277 (2016)
Shen, Y.Q.: Transport characteristic study on microscale methanol steam reforming for hydrogen production. North China Electric Power University, Beijing (2012)
Joshi, S.N., Dede, E.M.: Effect of sub-cooling on performance of a multi-jet two phase cooler with multi-scale porous surfaces. Int. J. Therm. Sci. 87, 110–120 (2015)
Caglar, O.Y., Demirhan, C.D., Avci, A.K.: Modeling and design of a microchannel reactor for efficient conversion of glycerol to hydrogen. Int. J. Hydrogen Energy 40(24), 7579–7585 (2015)
Paunovic, V., Schouten, J.C., Nijhuis, T.A.: Direct synthesis of hydrogen peroxide in a wall-coated microchannel reactor over Au-Pd catalyst: a performance study. Catal. Today 248, 160–168 (2015)
Nie, L.: The Design and Research of Aluminum Alloy-Based Micro Methanol Stream Reactor. Harbin Institute of Technology, Harbin (2014)
Glatzel, T., et al.: Computational fluid dynamics (CFD) software tools for microfluidic applications—a case study. Comput. Fluids 37, 218–235 (2008)
Chen, J.J., Li, L.K.: Thermal management of methanol reforming reactors for the portable production of hydrogen. Int. J. Hydrogen Energy 45, 2527–2545 (2020)
Zhang, S.B.: Research on System Model and Key Technologies of Micro Reformed Methanol Fuel Cell. Harbin Institute of Technology, Harbin (2019)
Wang, L.: Design and Application of Microreactors. Chemical Industry Press, Beijing (2016)
Cheng, L.M., Cen, K.F., Zhou, H.: Theory and Technology of Porous Medium Combustion. Chemical Industry Press, Beijing (2013)
Yi, Z.D.Y.: Development of a self-heated methanol stream reforming reactor PEMFC. Zhejiang University, Hangzhou (2019)
Hu, Y., Han, C.J., Li, W.Y., Hu, Q., Wu, H.S., Luo, Z.X.: Experimental evaluation of methanol steam reforming reformer heated by catalyst combustion for kW-class SOFC. Int. J. Hydrogen Energy 48, 4649–4664 (2023)
Chen, J.J., Li, T.F.: Effect of catalytic washcoat shape and properties on mass transfer characteristics of microstructured steam-methanol reactors for hydrogen production. Int. J. Hydrogen Energy 47(37), 16375–16397 (2022)
Tang, X.X., et al.: Single Ni-inserted Cu (111) surface: a DFT study of adsorption and reaction mechanisms of methanol steam reforming. Appl. Surf. Sci. 596, 153635 (2022)
Lu, W.Q., et al.: Microchannel structure design for hydrogen supply from methanol steam reforming. Chem. Eng. J. 429, 132286 (2022)
Li, Y.J., et al.: Performance analysis and optimization of a novel vehicular power system based on HT-PEMFC integrated methanol steam reforming and ORC. Energy 257, 124729 (2022)
Mohammad, R.T., Nourollah, N.: Mathematical modeling of H2 production using methanol steam reforming in the coupled membrane reactor when the output materials of the reactor section is used as feed for the combustion section. Int. J. Hydrogen Energy 46, 2282–2295 (2021)
Xie, J., Xu, M.Y., Ban, S., Zhou, H.J.: Simulation analysis of multi-physics coupling SOFC fueled nature gas in the way of internal reforming and external reforming. CIESC J. 70, 214–226 (2019)
Watanabe, H., Kanie, M., Chanthanumataporn, M., Nagasawa, T., Hanamur, K.: Experimental and detailed kinetic modeling study of carbon deposition on Ni/YSZ anode in SOFC. ECS Meet. Abs. 3, 248 (2017)
Stoeckl, B., Subotić, V., Reichholf, D., Schroettner, H., Hochenaue, C.: Extensive analysis of large planar SOFC: operation with humidified methane and carbon monoxide to examine carbon deposition based degradation. Electrochim. Acta 256, 325–336 (2017)
Yokokawa, H., Tu, H., Iwanschitz, B., Mai, A.: Fundamental mechanisms limiting solid oxide fuel cell durability. J. Power Sources 182, 400–412 (2008)
Sasaki, K., Haga, K., Yoshizumi, T., Minematsu, T.D., Yuki, E., Liu, R.: Chemical durability of solid oxide fuel cells: influence of impurities on long-term performance. J. Power Sour.196, 9130–9140 (2011)
Ding, X., Lv, X., Weng, Y.: Effect of operating parameters on performance and safety evaluation of a biogas-fueled SOFC/GT hybrid system. Energy Procedia 158, 1842–1849 (2019)
Acknowledgement
This research work was supported by Natural Science Foundation of Sichuan Province (2022NSFS0225), Lishui Key Research Project (2021ZDYF01) and Leading Innovation and Entrepreneurship Team in Zhejiang Province (2020R02015).
Author information
Authors and Affiliations
Corresponding authors
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Hu, Y., Han, C., Li, W., Hu, Q., Wu, H., Li, Q. (2024). Numerical Analysis of Methanol Steam Reforming Reactor for kW-Scale Fuel Cells. In: Sun, H., Pei, W., Dong, Y., Yu, H., You, S. (eds) Proceedings of the 10th Hydrogen Technology Convention, Volume 2. WHTC 2023. Springer Proceedings in Physics, vol 394. Springer, Singapore. https://doi.org/10.1007/978-981-99-8585-2_2
Download citation
DOI: https://doi.org/10.1007/978-981-99-8585-2_2
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-99-8584-5
Online ISBN: 978-981-99-8585-2
eBook Packages: Physics and AstronomyPhysics and Astronomy (R0)