Skip to main content

Numerical Modeling of Flow-Induced Instabilities in a Cage-Type Steam Turbine Control Valve

  • Conference paper
  • First Online:
Proceedings of the 2nd International Seminar on Aeronautics and Energy (ISAE 2022)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

  • 104 Accesses

Abstract

Flow-induced vibration is a low-frequency failure phenomenon caused by the interaction between fluid flow and physical structure. This work aims to investigate the potential of flow-induced instability within a cage-type steam turbine control valve in which the throttle valve stem failed due to flow-induced vibration. In this work, a computational fluid dynamic (CFD) analysis was carried out based on a 3-dimensional, unsteady, finite volume method that solves Reynold-Averaging Navier Stokes at the cell-centred and Realizable k-ε as the turbulent modelling. In the present work, the double-seated throttle valve was utilized to regulate steam flow with a capacity of 10 kg/s, a rated pressure of 44 bar, and a temperature of 410 °C entering the control valve system from a vertical inlet to the horizontal outlet into the turbine. Based on the CFD analysis performed, it was found that the CFD predicted the existence of significant vortex-shedding activities due to strong aerodynamic interaction between the cage and the throttle valve component. The dominant broadband frequency determined by the unsteady calculation closely matches the frequency measured through the field measurement.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Domnick CB, Brillert D (2018) Flow induced steam valve vibrations— a literature review of excitation mechanisms, preventive measures and design improvements. J Eng Gas Turbines Power 141. https://doi.org/10.1115/1.4041253.

  2. Roth KW, Stares JA (2001) Avoid control valve application problems with physics-based models. Hydrocarbon Processing, August. [Online]. https://www.hydrocarbonprocessing.com/magazine/2001/august-2001/special-report-fluid-flow/avoid-control-valve-application-problems-with-physics-based-models

  3. Yonezawa K, Ogawa R, Ogi K, Takino T, Tsujimoto Y, Endo T, Tezuka K, Morita R, Inada F (2012) Flow-induced vibration of a steam control valve. J Fluids Struct 35:76–88. https://doi.org/10.1016/j.jfluidstructs.2012.06.003

    Article  Google Scholar 

  4. Zeng L-F, Liu G-W, Mao J-R, Wang S-S, Yuan Q, Yuan H, Wang K-G, Zhang J-J, Xu Y-T (2015) Flow-induced vibration and noise in control valve. Proc Inst Mech Eng, Part C: J Mech Eng Sci 229. https://doi.org/10.1177/0954406215570386

  5. Yusoff MD (2019) GPS PT-XXXX Governor Valve Root Cause Study. Petronas Gas Berhad. unpublished

    Google Scholar 

  6. UTM Aeronautics Laboratory (2019) CFD and FEA evaluation of governor valve design for GPP-B steam turbine (Phase 2): Identification of Induced Vortex. unpublished

    Google Scholar 

  7. Bhat V, Suthan T (2018) Steam turbine steam control valve failure. Presented at the Asia Turbomachinery and Pump Symposium. Singapore

    Google Scholar 

Download references

Acknowledgements

The authors would like to thank the Universiti Teknologi Malaysia (UTM) Encouragement Research Grant, Grant No: Q.J130000.2651.17J60, for funding this research.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Nik Ahmad Ridhwan Nik Mohd .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2024 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Ramli, M.R., Mohd, N.A.R.N., Mat, S., Nasir, M.N.M. (2024). Numerical Modeling of Flow-Induced Instabilities in a Cage-Type Steam Turbine Control Valve. In: Nik Mohd., N.A.R., Mat, S. (eds) Proceedings of the 2nd International Seminar on Aeronautics and Energy. ISAE 2022. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-99-6874-9_20

Download citation

  • DOI: https://doi.org/10.1007/978-981-99-6874-9_20

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-99-6876-3

  • Online ISBN: 978-981-99-6874-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics