Skip to main content

The Effect of Reinforcement Composition and Sintering Temperature on Microstructure and Properties of Al-SiC-Fly Ash Composite

  • Conference paper
  • First Online:
Processing and Characterization of Materials (ACIEQ 2021)

Part of the book series: Springer Proceedings in Materials ((SPM,volume 26))

Included in the following conference series:

Abstract

Aluminium and its alloys are gaining more importance in different sectors such as aerospace, automobile, and construction industries due to their superior corrosion resistance, high strength to weight ratio, and high compressive strength. Despite this, it failed to achieve the required properties under high loading and temperature conditions. On the other hand, the reinforcement of different ceramic phases such as SiC, Al2O3, SiO2, TiO2, and CaO in the Al metal matrix can effectively improve the durability under the above-mentioned harsh conditions. Moreover, fly ash (FA) is well-known hugely available industrial waste material. So, the present objective of the study is to reinforce the SiC and FA in the Al metal matrix to prepare Al-SiC-FA hybrid composite followed by their microstructural evolution and mechanical properties evaluation under the variation in reinforcement composition and sintering temperature. The scanning electron micrographs confirm the significant advancement in interfacial bonding between the matrix and reinforcement phases with the increase in sintering temperature. Further, the micrographs also confirm that the reinforcement particles (FA and SiC) are uniformly dispersed in the Al matrix phase. The compressive strength, hardness, and density of the composite pellets are progressively increased with the increase in sintering temperature. However, the increase in FA content above 5% is accompanied by the decrease in compressive strength and hardness due to the significant rise in porosity level.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Torralba JM, Da Costa CE, Velasco F (2003) P/M aluminium matrix composites: an overview. J Mater Process Technol 133(1–2):203–206

    Article  CAS  Google Scholar 

  2. Dobrzanski LA, Wlodarczyk A, Adamiak M (2006) The structure and properties of PM composite materials based on EN AW-2124 aluminum alloy reinforced with the BN or Al2O3 ceramic particles. J Mater Process Technol 175(1–3):186–191

    Article  CAS  Google Scholar 

  3. Anilkumar HC, Hebbar HS, Ravishankar KS (2011) Mechanical properties of fly ash reinforced aluminium alloy (Al6061) composites. Int J Mech Mater Eng 6(1):41–45

    Google Scholar 

  4. Sahin Y, Murphy S (1996) The effect of fibre orientation of the dry sliding wear of borsic-reinforced 2014 aluminium alloy. J Mater Sci 31(20):5399–5407

    Article  CAS  Google Scholar 

  5. Unlu BS (2008) Investigation of tribological and mechanical properties Al2O3–SiC reinforced Al composites manufactured by casting or P/M method. Mater Des 29(10):2002–2008

    Article  Google Scholar 

  6. Behera B, Dalai R, Mishra DK, Badjena SK (2020) Development and characterisation of Al2O3 and SiC reinforced Al-Cu metal matrix hybrid composites. Mater Sci Forum 978:202–208

    Article  Google Scholar 

  7. Demir A, Altinkok N (2004) Effect of gas pressure infiltration on microstructure and bending strength of porous Al2O3/SiC-reinforced aluminium matrix composites. Compos Sci Technol 64(13–14):2067–2074

    Article  CAS  Google Scholar 

  8. Shorowordi KM, Laoui T, Haseeb AA, Celis JP, Froyen L (2003) Microstructure and interface characteristics of B4C, SiC and Al2O3 reinforced Al matrix composites: a comparative study. J Mater Process Technol 142(3):738–743

    Article  CAS  Google Scholar 

  9. Dalai R, Nath S, Mishra DK, Behera G (2020) Fabrication of an Al matrix hybrid composite reinforced with Cu, Al2O3 and TiC by mechanical alloying. Mater Today: Proceed 26:1841–1844

    Article  CAS  Google Scholar 

  10. Ravesh SK, Garg TK (2012) Preparation & analysis for some mechanical property of aluminium based metal matrix composite reinforced with SiC & fly ash. Int J Eng Res Appl 2(6):727–731

    Google Scholar 

  11. Kennedy AR, Wyatt SM (2001) Characterising particle–matrix interfacial bonding in particulate Al–TiC MMCs produced by different methods. Compos A 32(3–4):555–559

    Article  Google Scholar 

  12. Mazaheri Y, Meratian M, Emadi R, Najarian AR (2013) Comparison of microstructural and mechanical properties of Al–TiC, Al–B4C and Al–TiC–B4C composites prepared by casting techniques. Mater Sci Eng A 560:278–287

    Article  CAS  Google Scholar 

  13. Baradeswaran A, Vettivel SC, Perumal AE, Selvakumar N, Issac RF (2014) Experimental investigation on mechanical behaviour, modelling and optimization of wear parameters of B4C and graphite reinforced aluminium hybrid composites. Mater Des 63:620–632

    Article  CAS  Google Scholar 

  14. Thirumalai T, Subramanian R, Kumaran S, Dharmalingam S, Ramakrishnan SS (2014) Production and characterization of hybrid aluminum matrix composites reinforced with boron carbide (B4C) and graphite. J Sci Ind Res 73:667–670

    CAS  Google Scholar 

  15. Li Z, Fan G, Guo Q, Li Z, Su Y, Zhang D (2015) Synergistic strengthening effect of graphene- carbon nanotube hybrid structure in aluminum matrix composites. Carbon 95:419–427

    Article  CAS  Google Scholar 

  16. Wang J, Li Z, Fan G, Pan H, Chen Z, Zhang D (2012) Reinforcement with graphene nanosheets in aluminum matrix composites. Scr Mater 66(8):594–597

    Article  CAS  Google Scholar 

  17. Lakshmi S, Lu L, Gupta M (1998) In situ preparation of TiB2 reinforced Al based composites. J Mater Process Technol 73(1–3):160–166

    Article  Google Scholar 

  18. Baker TN, Gorton AJ, Song Y, Ni X, Carvalho MH, Marcelo TM, Carvalhinhos H (1996) Powder processing of AA 6061 aluminium metal matrix composites using hot forging as means of consolidation. Powder Metall 39(3):223–229

    Article  CAS  Google Scholar 

  19. Sagar R, Madan PK, Kumar M, Sachdeva S, Jain A (1992) Isostatic compaction of silicon carbide reinforced aluminum. Adv Powder Metall Part Mater 9:45–45

    Google Scholar 

  20. Umasankar V, Xavior MA, Karthikeyan S (2014) Experimental evaluation of the influence of processing parameters on the mechanical properties of SiC particle reinforced AA6061 aluminium alloy matrix composite by powder processing. J Alloys Compd 582:380–386

    Article  CAS  Google Scholar 

  21. de Araujo ER, Alves SJF, Filho FA, Filho SLU, de Araujo Filho OO (2012) Processing and manufacturing of metal matrix aluminum alloys composites reinforced by silicon carbide and alumina through powder metallurgy techniques. Mater Sci Forum 727:254–258

    Article  Google Scholar 

  22. Boopathi MM, Arulshri KP, Iyandurai N (2013) Evaluation of mechanical properties of aluminium alloy 2024 reinforced with silicon carbide and fly ash hybrid metal matrix composites. Am J Appl Sci 10(3):219–229

    Article  Google Scholar 

  23. Gnjidic Z, Bozic D, Mitkov M (2001) The influence of SiC particles on the compressive properties of metal matrix composites. Mater Char 47(2):129–138

    Article  CAS  Google Scholar 

  24. Rao JB, Rao DV, Bhargava NRMR (2010) Development of light weight ALFA composites. Int J Eng Sci Technol 2(11):50–59

    Google Scholar 

  25. Rohatgi PK, Murali N, Shetty HR, Chandrashekhar R (1976) Improved damping capacity and machinability of graphite particle-aluminum alloy composites. Mater Sci Eng 26(1):115–122

    Article  CAS  Google Scholar 

  26. Kulkarni SG, Meghnani JV, Lal A (2014) Effect of fly ash hybrid reinforcement on mechanical property and density of aluminium 356 alloy. Procedia Mater Sci 5:746–754

    Article  CAS  Google Scholar 

  27. Selvam JDR, Smart DR, Dinaharan I (2013) Synthesis and characterization of Al6061-Fly Ashp-SiCp composites by stir casting and compocasting methods. Energy Procedia. 34:637–646

    Article  Google Scholar 

  28. Shaikh MBN, Arif S, Siddiqui MA (2018) Fabrication and characterization of aluminium hybrid composites reinforced with fly ash and silicon carbide through powder metallurgy. Mater Res Express 5(4):046506

    Article  Google Scholar 

  29. Guo RQ, Rohatgi PK, Nath D (1997) Preparation of aluminium–fly ash particulate composite by powder metallurgy technique. J Mater Sci 32(15):3971–3974

    Article  CAS  Google Scholar 

  30. Rohatgi PK (1994) Low-cost, fly-ash-containing aluminum-matrix composites. Jom 46(11):55–59

    Article  CAS  Google Scholar 

  31. Rohatgi PK, Guo RQ, Iksan H, Borchelt EJ, Asthana R (1998) Pressure infiltration technique for synthesis of aluminum–fly ash particulate composite. Mater Sci Eng A 244(1):22–30

    Article  Google Scholar 

  32. Guo RQ, Rohatgi PK, Nath D (1996) Compacting characteristics of aluminium-fly ash powder mixtures. J Mater Sci 31(20):5513–5519

    Article  CAS  Google Scholar 

  33. Kamrani S, Riedel R, Seyed Reihani SM, Kleebe HJ (2010) Effect of reinforcement volume fraction on the mechanical properties of Al-SiC nanocomposites produced by mechanical alloying and consolidation. J Compos Mater 44(3):313–326

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Dinesh Kumar Mishra .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Nanda, P.S., Samal, A.P., Dalai, R.P., Mishra, D.K. (2023). The Effect of Reinforcement Composition and Sintering Temperature on Microstructure and Properties of Al-SiC-Fly Ash Composite. In: Dutta, K., Mallik, A., Kotadia, H.R., Das, S. (eds) Processing and Characterization of Materials. ACIEQ 2021. Springer Proceedings in Materials, vol 26. Springer, Singapore. https://doi.org/10.1007/978-981-99-5509-1_8

Download citation

Publish with us

Policies and ethics