Skip to main content
SpringerLink
Log in

Acoustic Emission System for Monitoring Mechanical Behavior During Ultrasonic Metal Welding

  • Conference paper
  • First Online:
Advances in Manufacturing Systems

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

Ultrasonic Metal Welding (USMW) is a solid-state metal joining process that produces weld joint by utilization of high-frequency vibration energy to the specimen held together under modest pressure. This paper deals with studies on parametric effects of amplitude, weld time on lap shear test and peel-off during Copper to Copper welding. Experiments of ultrasonic metal welding were performed using Taguchi orthogonal array L9. The mechanical performance of the welded joint was measured using tensometer. The K-type thermocouple was used for in situ temperature monitoring. The piezoceramic Acoustic Emission (AE) sensors were used to in situ monitoring of weld joints. Results show that with an increase in amplitude and weld time, the mechanical performance was also improved during the process.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution
Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Balandin GF, Kuznetsov VA, Silin LL (1967) Fretting action between members in ultrasonic welding of metals. Weld Prod l10:77–80

    Google Scholar 

  2. Zhao J, Li H, Choi H, Cai W, Abell JA, Li X (2013) Insertable thin film thermocouples for in situ transient temperature monitoring in ultrasonic metal welding of battery tabs. J Manuf Proc 15:136–140 https://doi.org/10.1016/j.jmapro.2012.10.002 (Elsevier)

  3. Ventrella VA, Berretta JR, de Rossi W (2010) Pulsed Nd: YAG laser seam welding of AISI 316L stainless steel thin foils. J Mater Process Technol 210:1838–1843. https://doi.org/10.1016/j.jmatprotec.2010.06.015 (Elsevier)

  4. Hirata Y (2003). Pulsed arc welding. Weld Int 17:98–115. https://doi.org/10.1533/wint.2003.3075 (Taylor & Francis)

  5. Annoni M, Carboni M (2011) Ultrasonic metal welding of AA 6022-T4 lap joints: part I—technological characterisation and static mechanical behaviour. Sci Technol Weld Join 16:107–115. https://doi.org/10.1179/1362171810y.0000000014 (Taylor & Francis)

  6. Patel HV, Dave HK (2016) Effect of parameters on weld strength during ultrasonic welding of Al–Al strip. J Manuf Eng 11:121–125 (SME)

    Google Scholar 

  7. Patel SK, Dave HK, Patel HV (2020) Ultrasonic welding of molybdenum using aluminium interlayer. In: Advances in additive manufacturing and joining Springer, Singapore, pp 669–677. https://doi.org/10.1007/978-981-32-9433-2_59

  8. Liu G, Hu X, Fu Y, Li Y (2017) Microstructure and mechanical properties of ultrasonic welded joint of 1060 aluminum alloy and T2 pure copper. Metals vol 7. MDPI, pp 361. http://dx.doi.org/10.21533/pen.v4i1.46

  9. Balle F, Wagner G, Eifler D (2009) Ultrasonic metal welding of aluminium sheets to carbon fibre reinforced thermoplastic composites. Adv Eng Mater 11:35–39. https://doi.org/10.1002/adem.200800271 (Wiley)

  10. Li H, Cao B, Yang JW, Liu J (2018) Modeling of resistance heat assisted ultrasonic welding of Cu-Al joint. J Mater Proc Technol 256:121–130 (Elsevier). https://doi.org/10.1016/j.jmatprotec.2018.02.008

  11. Lionetto F, Mele C, Leo P, D’Ostuni S, Balle F, Maffezzoli A (2018) Ultrasonic spot welding of carbon fiber reinforced epoxy composites to aluminum: mechanical and electrochemical characterization. Compos Part B: Eng 144:134–142. https://doi.org/10.1016/j.compositesb.2018.02.026 (Elsevier)

  12. Watanabe T, Yanagisawa A, Konuma S, Yoneda A, Ohashi O (1999) Ultrasonic welding of Al-Cu and AI-SUS304. Study of ultrasonic welding of dissimilar metals (1st Report). Weld Int 13:875–886. https://doi.org/10.1080/09507119909452065 (Taylor & Francis)

  13. Haddadi F, Tsivoulas D (2016) Grain structure texture and mechanical property evolution of automotive aluminium sheet during high power ultrasonic welding. Mater Charact 118:340–351. https://doi.org/10.1016/j.matchar.2016.06.004 (Elsevier)

  14. Elangovan S, Prakasan K, Jaiganesh V (2010) Optimization of ultrasonic welding parameters for copper to copper joints using design of experiments. Int J Adv nced Manufact Technol 51:163–171. https://doi.org/10.1007/s00170-010-2627-1 (Springer)

  15. ASTM D1002-2001. Standard test method for apparent shear strength of single-lap-joint adhesively bonded metal specimens by tension loading (metal-to-metal). Am Soc Test Mater. https://doi.org/10.1520/d1002-10r19

  16. ASTM D1876-08. Standard test method for peel resistance of adhesives (T-peel test). West Conshohocken: American Soc Test Mater. https://doi.org/10.1520/d1876-08r15e01

Download references

Author information

Authors and Affiliations

  1. Department of Mechanical Engineering, S.V. National Institute of Technology, Surat, 395007, India

    Vijay Dodiya, Sarthak Bhavsar, Naman Kansara, Nikhil Murarka, Keyur P. Desai, Harshit K. Dave & Himanshu V. Patel

Authors
  1. Vijay Dodiya
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Sarthak Bhavsar
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Naman Kansara
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Nikhil Murarka
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Keyur P. Desai
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Harshit K. Dave
    View author publications

    You can also search for this author in PubMed Google Scholar

  7. Himanshu V. Patel
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Himanshu V. Patel .

Editor information

Editors and Affiliations

  1. Sardar Vallabhbhai National Institute of Technology, Surat, India

    Shailendra Kumar

  2. University of Nebraska–Lincoln, Lincoln, OR, USA

    K. P. Rajurkar

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Dodiya, V. et al. (2021). Acoustic Emission System for Monitoring Mechanical Behavior During Ultrasonic Metal Welding. In: Kumar, S., Rajurkar, K.P. (eds) Advances in Manufacturing Systems. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-33-4466-2_27

Download citation

  • DOI: https://doi.org/10.1007/978-981-33-4466-2_27

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-33-4465-5

  • Online ISBN: 978-981-33-4466-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation