Abstract
Micromixers have been widely used due to its vast applications in biological, chemical, electronics, and mechanical fields. Micromachining through common fabrication methods is a challenging issue, therefore it is emerging as the latest research area. This work presents the rapid and cost-effective method of micromixer fabrication. It includes two steps of fabrication. Initially, a mold of spiral micromixer is fabricated on an aluminum workpiece using wire electrical discharge machining (Wire-EDM). In the Wire-EDM process, molybdenum wire of diameter 180 µm is used as a tool electrode. Pulse-on-time (Ton) of 15 µs, pulse-off-time (Toff) of 6 µs, peak current (IP) of 4 A and table feed (S) of 55.6 m/s are set as the cutting parameters. After machining the mold, in the second step final micromixer is fabricated using soft lithography technique with poly-di-methyl-siloxane (PDMS). It is confirmed by visualizing the flow inside the fabricated micromixer that a spiral micromixer may be used for mixing for various applications.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Prakash S, Kumar S (2015) Fabrication of microchannels: a review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 229(8):1273–1288
Bayareh M, Ashani MN, Usefian A (2020) Active and passive micromixers: A comprehensive review. Chem Eng Process-Process Intensif 147:107771
Mondal B, Mehta SK, Pati S, Patowari PK (2021) Numerical analysis of electroosmotic mixing in a heterogeneous charged micromixer with obstacles. Chem Eng Process-Process Intensif 168:108585
Mehta SK, Pati S, Mondal PK (2021) Numerical study of the vortex-induced electroosmotic mixing of non-Newtonian biofluids in a nonuniformly charged wavy microchannel: Effect of finite ion size. Electrophoresis 42(23):2498–2510
Qin Y (2010) Micromanufacturing engineering and technology. William Andrew. The fabrication of micromixers is challenging task using conventional manufacturing processes
Sarma P, Patowari PK (2016) Design and analysis of passive Y-type micromixers for enhanced mixing performance for biomedical and microreactor application. J Adv Manuf Syst 15:161–172
Das SS, Patawari BK, Patowari PK, Halder S (2014) Computational analysis for mixing of fluids flowing through micro-channels of different geometries. In: 5th international & 26th all India manuf
Mondal B, Pati S, Patowari PK (2019) Analysis of mixing performances in microchannel with obstacles of different aspect ratios. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering 233(5):1045–1051
Tripathi E, Patowari PK (2020) Design and computational analysis of spiral microchannel for mixing of fluids. In: Techno-Societal 2018. Springer, Cham, pp. 305–313
Mondal B, Mehta SK, Patowari PK, Pati S (2019) Numerical study of mixing in wavy micromixers: comparison between raccoon and serpentine mixer. Chem Eng Process-Process Intensif 136:44–61
Tripathi E, Patowari PK, Pati S (2021) Numerical investigation of mixing performance in spiral micromixers based on Dean flows and chaotic advection. Chem Eng Process-Process Intensif 169:108609
Tripathi E, Patowari PK, Pati S (2022) Mixing characteristics and pressure drop analysis in a spiral micromixer. In: Proceedings of the institution of mechanical engineers, Part E: Journal of process mechanical engineering, p.09544089221095636
Bahrami D, Bayareh M (2022) Experimental and numerical investigation of a novel spiral micromixer with sinusoidal channel walls. Chem Eng Technol 45(1):100–109
Tripathi E, Patowari PK, Pati S (2022) Numerical investigations of mixing performance in split and recombine micromixer. In: Recent advances in manufacturing modelling and optimization. Springer, Singapore, pp121–129
Tripathi E, Patowari PK, Pati S (2021) Comparative assessment of mixing characteristics and pressure drop in spiral and serpentine micromixers. Chem Eng Process-Process Intensif 162:108335
Tripathi E, Patowari PK, Pati S (2019) December. Fabrication of spiral micromixer using mold machined by CO2 assisted laser machine. In: 11th international conference on precision, meso, micro and nano engineering (COPEN 11). IIT Indore, pp. 12–14
Tachibana D, Matsubara K, Matsuda R, Furukawa T, Maruo S, Tanaka Y, Fuchiwaki O, Ota H (2020) 3D helical micromixer fabricated by micro lost-wax casting. Advanced Materials Technologies 5(1):1900794
Mondal B, Pati S, Patowari PK (2020) Fabrication of wavy micromixer using soft lithography technique. Materials Today: Proceedings 26:1271–1278
Das SS, Patowari PK (2018) Fabrication of serpentine micro-channels on the glass by ultrasonic machining using developed micro-tool by wire-cut electric discharge machining. Int J Adv Manuf Technol 95:3013–3028
Arockiam S, Cheng YH, Armenante PM, Basuray S (2021) Experimental determination and computational prediction of the mixing efficiency of a simple, continuous, serpentine-channel microdevice. Chem Eng Res Des 167:303–317
Tarlet D, Fan Y, Luo L (2020) Design and mixing performance characterization of a mini-channel mixer with nature-inspired geometries. Chem Eng Res Des 164:230–239
Mondal B, Pati S, Patowari PK (2021) Serpentine square wave microchannel fabrication with WEDM and soft lithography. Materials Today: Proceedings 46:8513–8518
Debnath T, Patowari PK (2019) Fabrication of an array of micro-fins using Wire-EDM and its parametric analysis. Mater Manuf Processes 34(5):580–589
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this chapter
Cite this chapter
Tripathi, E., Sarmah, P., Patowari, P.K., Pati, S. (2023). An Economical and Efficient Method for the Fabrication of Spiral Micromixer. In: Guha, K., Dutta, G., Biswas, A., Srinivasa Rao, K. (eds) MEMS and Microfluidics in Healthcare. Lecture Notes in Electrical Engineering, vol 989. Springer, Singapore. https://doi.org/10.1007/978-981-19-8714-4_10
Download citation
DOI: https://doi.org/10.1007/978-981-19-8714-4_10
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-19-8713-7
Online ISBN: 978-981-19-8714-4
eBook Packages: Biomedical and Life SciencesBiomedical and Life Sciences (R0)