Abstract
Many factors influenced the final product of an injection molding process. All the factors are needed to be optimized to able to use the most optimum choice and produce a defect-less product. In this study, a series of gate system designs on the syringe’s body was analyzed with a fixed dimensions and parameters values to obtain the most ideal design. The model was developed on CAD software, and the gate system was built in the CAE software. There were three different designs of the gate system; Design 1, Design 2, and Design 3. Then, a series of results were discussed and compared between all three designs. The main focused was how each design influenced the results, the whole process, and hence the final product itself. It was found that Design 2 was the most reliable gate system design. A design that has one injection location on each syringe and it’s located at a discreet point of the body’s surface.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Injection molding: The definitive engineering guide (n.d.) Retrieved 20 Jan 2021, from https://www.3dhubs.com/guides/injection-molding/#useful-resources
Ghazali WM, Idris DMND, Sofian AH, Siregar JP, Basrawi MF (2018) Gate location and injection analysis of a spur gear. MATEC Web Conf 225:1–10. https://doi.org/10.1051/matecconf/201822506012
Farooque R, Asjad M, Rizvi SJA (2020) A current state of art applied to injection moulding manufacturing process—a review. Mater Today Proceed 43:441–446. https://doi.org/10.1016/j.matpr.2020.11.967
De Miranda DA, Nogueira AL (2019) Simulation of an injection process using a cae tool: assessment of operational conditions and mold design on the process efficiency. Mater Res 22(2). https://doi.org/10.1590/1980-5373-MR-2018-0564
Huang MS, Nian SC, Chen JY, Lin CY (2018) Influence of clamping force on tie-bar elongation, mold separation, and part dimensions in injection molding. Precis Eng 51(September 2017):647–658. https://doi.org/10.1016/j.precisioneng.2017.11.007
Huang Y-T, Huang C-F, Peng B-Y, Chang C-W, Cheng H-C, Lin Y, Shen YK, Wang H (2020) Experimental and numerical study determining the warpage phenomenon of thin-wall injection molding. Adv Polym Technol 2020:1–13.https://doi.org/10.1155/2020/2914801
Nian SC, Wu CY, Huang MS (2015) Warpage control of thin-walled injection molding using local mold temperatures. Int Commun Heat Mass Transfer 61(1):102–110. https://doi.org/10.1016/j.icheatmasstransfer.2014.12.008
Moayyedian M, Abhary K, Marian R (2015) Improved gate system for scrap reduction in injection molding processes. Procedia Manuf 2(February):246–250. https://doi.org/10.1016/j.promfg.2015.07.043
Kale PD, Darade PD, Sahu AR (2021) A literature review on injection moulding process based on runner system and process variables. IOP Conf Ser Mater Sci Eng 1017(1). https://doi.org/10.1088/1757-899X/1017/1/012031
Kumar KRY, Nagaraja R (2014) Significance of mold filling analysis for finding optimal gate location in injection molding process for bobbin. Manufacturer 4(4):1–8
Mold M (2018) Troubleshooting short shot in plastic injection molding—midstate mold. Midstate Mold Eng. https://www.midstatemold.com/troubleshooting-short-shot-in-plastic-injection-molding/
Blog M (2018) Weld line in injection molding cause troubleshooting. Mechanicalengblog. https://mechanicalengblog.com/weld-line-in-injection-molding-cause-troubleshooting/
Knack O (2015) 11 Injection molding defects and how to prevent them. Retrieved 17 July 17 2019, from https://www.intouch-quality.com/blog/injection-molding-defects-and-how-to-prevent
Acknowledgements
The authors would like to express their gratitude to the College of Engineering, School of Mechanical Engineering, Research Management Institute, Universiti Teknologi MARA (600-RMC/GPK 5/3 (010/2020) and the Malaysian Ministry of Education.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Saedon, J.B., Mohamad Noh, S.S.B., Adenan, M.S. (2022). Influences of the Gate System Design on the Plastic Injection Molding Process. In: Abdul Sani, A.S., et al. Enabling Industry 4.0 through Advances in Manufacturing and Materials. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-2890-1_33
Download citation
DOI: https://doi.org/10.1007/978-981-19-2890-1_33
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-19-2889-5
Online ISBN: 978-981-19-2890-1
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)