Skip to main content

Numerical Optimization of the Process Conditions to Improve the Warpage Inside the Product and Reduce the Cooling Time in the Injection Molding Product

  • Conference paper
  • First Online:
The AUN/SEED-Net Joint Regional Conference in Transportation, Energy, and Mechanical Manufacturing Engineering (RCTEMME 2021)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

  • 966 Accesses

Abstract

The effect of the parameters in the injection molding process conditions to the warpage inside the product and the maximum cooling time in the injection molding cycle is numerically considered in this research. A series of process conditions setting with different values of coolant temperature, packing time, and maximum packing pressure has been taken into account. The results indicate that the process conditions have a strong influence on the quality factors– the total displacement of product and the maximum cooling time. In the current model, the optimal process conditions are 50 ℃ of the coolant temperature, 14 s of the packing time, and 77% of the maximum packing pressure. With the optimal parameters, the quality of the product could be improved with low warpage and a short maximum cooling time.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 139.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 179.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 249.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Wang, M.L., Chang, R.Y., Hsu, C.H.: Molding Simulation: Theory and Practice. Hanser Publications, Munich (2018)

    Google Scholar 

  2. Chang, R.Y., Yang, W.H.: Numerical simulation of mold filling in injection molding using a three-dimensional finite volume approach. Int. J. Numer. Meth. Fluids 37, 125–148 (2001)

    Article  MATH  Google Scholar 

  3. Hassan, H., Regnier, N., Bot, C.L., Defaye, G.: 3D study of cooling system effect on the heat transfer during polymer injection molding. Int. J. Therm. Sci. 49, 161–169 (2010)

    Article  Google Scholar 

  4. Hassan, H., Regnier, N., Pujos, C., Defaye, G.: 3D study on the effect of process parameters on the cooling of polymer by injection molding. J. Appl. Polym. Sci. 114, 2901–2914 (2009)

    Article  Google Scholar 

  5. Park, H.S., Dang, X.P.: Optimization of conformal cooling channels with array of baffles for plastic injection mold. Int. J. Precis. Eng. Manuf. 11, 879–890 (2010)

    Article  Google Scholar 

  6. Ozcelik, B., Erzurumlu, T.: Comparison of the warpage optimization in the plastic injection molding using ANOVA, neural network model and genetic algorithm. J. Mater. Process. Technol. 171, 437–445 (2006)

    Article  Google Scholar 

  7. Ozcelik, B., Ozbay, A., Demirbas, E.: Influence of injection parameters and mold materials on mechanical properties of ABS in plastic injection molding. Int. Commun. Heat Mass Transfer 37, 1359–1365 (2010)

    Article  Google Scholar 

  8. Ozcelik, B.: Optimization of injection parameters for mechanical properties of specimens with weld line of polypropylene using Taguchi method. Int. Commun. Heat Mass Transfer 38, 1067–1072 (2011)

    Google Scholar 

  9. Dzulkipli, A.A., Azuddin, M.: Study of the effects of injection molding parameter on weld line formation. Procedia Eng. 184, 663–672 (2017)

    Article  Google Scholar 

  10. Nian, S.C., Wu, C.Y., Huang, M.S.: Warpage control of thin-walled injection molding using local mold temperatures. Int. Commun. Heat Mass Transfer 61, 102–110 (2015)

    Google Scholar 

  11. Sánchez, R., Aisa, J., Martinez, A., Mercado, D.: On the relationship between cooling setup and warpage in injection molding. Measurement 45, 1051–1056 (2012)

    Article  Google Scholar 

Download references

Acknowledgments

This research is supported by Ho Chi Minh City University of Technology and Education (HCMUTE), Vietnam.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Tran-Phu Nguyen .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Nguyen, TP., Bui, TA. (2022). Numerical Optimization of the Process Conditions to Improve the Warpage Inside the Product and Reduce the Cooling Time in the Injection Molding Product. In: Le, AT., Pham, VS., Le, MQ., Pham, HL. (eds) The AUN/SEED-Net Joint Regional Conference in Transportation, Energy, and Mechanical Manufacturing Engineering. RCTEMME 2021. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-1968-8_25

Download citation

  • DOI: https://doi.org/10.1007/978-981-19-1968-8_25

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-19-1967-1

  • Online ISBN: 978-981-19-1968-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics