Skip to main content

A Review on Advances in Friction Welding of Dissimilar Metals

  • Conference paper
  • First Online:
Advances in Mechanical Engineering and Material Science (ICAMEMS 2022)

Abstract

Friction welding is classified as one of the most definitive and cost-effective processes when it comes to welding different materials. Solid State welding processes undergo intermetallic compound layering and avoid the melting phase, which is usually seen in fusion welding processes. The study of friction behaviour, joining methodology, contact zone temperatures, and interfacial heat production becomes necessary. This document links the finite element analysis in terms of the thermal behaviour of the joint to the experimental analysis of the distribution of the temperature field. The aim is to perform the welding of Aluminium and Stainless Steel by taking the research a step further than the previously done researches by mapping thermal data with mechanical behaviour and establish stresses in the joints.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 189.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 249.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Uzkut, M., Ünlü, B., Yilmaz, S., Akdağ, M.: Friction welding and its applications in today’s world. Sarajev. Int. Symp. Sustain. Dev. 710–724 (2010) [Online]. Available: http://eprints.ibu.edu.ba/621/

  2. Maalekian, M.: Friction welding—critical assessment of literature. Sci. Technol. Weld. Join. 12(8), 738–759 (2007). https://doi.org/10.1179/174329307X249333

    Article  Google Scholar 

  3. Mehta, K.P.: A review on friction-based joining of dissimilar aluminum-steel joints. J. Mater. Res. 34(1), 78–96 (2019). https://doi.org/10.1557/jmr.2018.332

    Article  Google Scholar 

  4. Vyas, H., Mehta, K.P., Badheka, V., Doshi, B.: Pipe-to-pipe friction welding of dissimilar Al-SS joints for cryogenic applications. J. Braz. Soc. Mech. Sci. Eng. 42(2), 1–12 (2020)

    Article  Google Scholar 

  5. Bennett, J., Attallah, M.M, Preuss, M., Shipway, P.H., Hyde, T.H., Bray, S.: Finite element modeling of the inertia friction welding of dissimilar high-strength steels. Metall. Mater. Trans. A Phys. Metall. Mater. Sci. 44(11), 5054–5064 (2013). https://doi.org/10.1007/s11661-013-1852-2

  6. Maalekian, M., Kozeschnik, E., Brantner, H.P., Cerjak, H.: Comparative analysis of heat generation in friction welding of steel bars. Acta Mater. 56(12), 2843–2855 (2008). https://doi.org/10.1016/j.actamat.(2008.02.016)

    Article  Google Scholar 

  7. Maalekian, M., Kozeschnik, E., Brantner, H.P., Cerjak, H.: Finite element modeling of orbital friction welding of eutectoid steel bars. Metall. Mater. Trans. A Phys. Metall. Mater. Sci. 39 A(4), 844–852 (2008). https://doi.org/10.1007/s11661-008-9481-x

  8. Nimesh, P., Chaudhary, R., Singh, R.C., Ranganath, M.S.: Simulation of inertia friction welding of mild steel and aluminium 6061 using finite element method on ABAQUS. Int. J. Adv. Prod. Ind. Eng. 1(4), 29–39 (2016)

    Google Scholar 

  9. Alavala, C.R.: Weldability of friction welding process for AA2024 alloy and SS304 stainless steel using finite element analysis. Int. J. Eng. Dev. Res. 6(3), 53–57 (2016)

    Google Scholar 

  10. Reddy, C.: Finite element analysis of friction welding process for AA7020-T6 and Ti-6Al-4V alloy: experimental validation. Int. J. Sci. Res. 4(8), 947–952 (2015). Available: https://www.ijsr.net/archive/v4i5/SUB154501.pdf

  11. Zhang, Q.Z., Zhang, L.W., Liu, W.W., Zhang, X.G., Zhu, W.H., Qu, S.: 3D rigid viscoplastic FE modelling of continuous drive friction welding process. Sci. Technol. Weld. Join. 11(6), 737–743 (2006). https://doi.org/10.1179/174329306X153222

    Article  Google Scholar 

  12. Rajesh Jesudoss Hynes, N., Vivek Prabhu, M., Nagaraj, P.: Joining of hybrid AA6063-6SiCp-3Grp composite and AISI 1030 steel by friction welding. Def. Technol. 13(5), 338–345 (2017). https://doi.org/10.1016/j.dt.2017.05.014

  13. D’Alvise, L., Massoni, E., Walloe, S.J.: Finite element modelling of the inertia friction welding process between dissimilar materials. J. Mater. Process. Technol. 125–126, 387–391 (2002). https://doi.org/10.1016/S0924-0136(02)00349-7

    Article  Google Scholar 

  14. Hincapié, O.D., Salazar, J.A., Restrepo, J.J., Graciano-Uribe, J.A., Torres, E.A.: Weldability of aluminum-steel joints using continuous drive friction welding process, without the presence of intermetallic compounds. Eng. J. 24(1), 129–144 (2020). https://doi.org/10.4186/ej.2020.24.1.129

    Article  Google Scholar 

  15. Asif, M., Shrikrishana, K.A., Sathiya, P.: Finite element modelling and characterization of friction welding on UNS S31803 duplex stainless steel joints. Eng. Sci. Technol. an Int. J. 18(4), 704–712 (2015). https://doi.org/10.1016/j.jestch.2015.05.002

  16. Vyas, H.D., Mehta, K. P., Badheka, V., Doshi, B.:. Processing and evaluation of dissimilar Al-SS friction welding of pipe configuration: nondestructive inspection, properties, and microstructure. Measurement 167, 108305 (2021)

    Google Scholar 

  17. Anand Rao, G., Mahender, P., Rohit Kumar, B.: Study the effect of process parameters on friction welding of dissimilar metals AISI304 with AA2219 aluminium. In: AIP Conference Proceedings, vol. 2317, p. 030013 (2021). https://doi.org/10.1063/5.0036450

  18. Benkherbache, H., Amroune, S., Zaoui, M., Mohamad, B., Silem, M., Saidani, H.: Characterization and mechanical behaviour of similar and dissimilar parts joined by rotary friction welding. Eng. Solid Mech. 9(1), 23–30 (2020). https://doi.org/10.5267/j.esm.2020.6.002

    Article  Google Scholar 

  19. Senkathir, S., Siddharth, V.B.: Friction welding of dissimilar metals (aluminium AL 6061 T6 and stainless steel AISI 304). IOP Conf. Ser. Mater. Sci. Eng. 912(3) (2020). https://doi.org/10.1088/1757-899X/912/3/032043

  20. Khalfallah, F., Boumerzoug, Z., Rajakumar, S., Raouache, E.: Optimization by RSM on rotary friction welding of AA1100 aluminum alloy and mild steel. Int. Rev. Appl. Sci. Eng. 11(1), 34–42 (2020). https://doi.org/10.1556/1848.2020.00005

    Article  Google Scholar 

  21. Wan, L., Huang, Y.: Friction welding of AA6061 to AISI 316L steel: characteristic analysis and novel design equipment. Int. J. Adv. Manuf. Technol. 95(9–12), 4117–4128 (2018). https://doi.org/10.1007/s00170-017-1505-5

    Article  Google Scholar 

  22. Mani, D., Ananthapadmanaban, D.: Welding mechanisms during friction welding of aluminium with steel. J. Chem. Pharm. Sci. (7), 53–55 (2017)

    Google Scholar 

  23. Pravala, E.K., Udaykiran, A.: Studies on joining of aluminium to mild steel using friction welding process, vol. 5(4), pp. 365–371 (2017)

    Google Scholar 

  24. Kimura, M., Suzuki, K., Kusaka, M., Kaizu, K.: Effect of friction welding condition on joining phenomena, tensile strength, and bend ductility of friction welded joint between pure aluminium and AISI 304 stainless steel. J. Manuf. Process. 25, 116–125 (2017). https://doi.org/10.1016/j.jmapro.2016.12.001

    Article  Google Scholar 

  25. Torun, O.: “Friction welding of AL 7075 and 316L stainless steel. Online J. Sci. Technol. 7(2), 56–59 (2017)

    Google Scholar 

  26. Meshram, S.D., Madhusudhan Reddy, G.: Friction welding of AA6061 to AISI 4340 using silver interlayer. Def. Technol. 11(3), 292–298 (2015). https://doi.org/10.1016/j.dt.2015.05.007

  27. Ambroziak, Korzeniowski, M., Kustroń, P., Winnicki, M., Sokołowski, P., Harapińska, E.: Friction welding of aluminium and aluminium alloys with steel. Adv. Mater. Sci. Eng. 2014 (2014). https://doi.org/10.1155/2014/981653

  28. Alves, E.P., Neto, F.P., An, C.Y.: Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process. J. Aerosp. Technol. Manag. 2(3), 301–306 (2010). https://doi.org/10.5028/jatm.2010.02037110

    Article  Google Scholar 

  29. Fukumoto, S., Tsubakino, H., Okita, K., Aritoshi, M., Tomita, T.: Friction welding process of 5052 aluminium alloy to 304 stainless steel. Mater. Sci. Technol. 15(9), 1080–1086 (1999). https://doi.org/10.1179/026708399101506805

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Deepansh Gill .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Gill, D., Pradhan, M.K. (2022). A Review on Advances in Friction Welding of Dissimilar Metals. In: Popat, K.C., Kanagaraj, S., Sreekanth, P.S.R., Kumar, V.M.R. (eds) Advances in Mechanical Engineering and Material Science. ICAMEMS 2022. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-0676-3_15

Download citation

  • DOI: https://doi.org/10.1007/978-981-19-0676-3_15

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-19-0675-6

  • Online ISBN: 978-981-19-0676-3

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics