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Comparison of Two Different Non-coupled Multi-Step Simulation Techniques for Strength Prediction of an Electromagnetically Crimped Cu-SS Tube-To-Tube Joint with Smooth Interface

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Industry 4.0 and Advanced Manufacturing

Abstract

Simulation models have proven efficient in understanding and analysing the different characteristics of joining by the electromagnetic forming process. This work performs a comparative study between two different non-coupled multi-step simulation models to predict the pull-out strength of a smooth-surfaced Cu-SS tube-to tube joint joined by electromagnetic crimping. The first simulation model is performed in two steps using LS-Dyna ™, whereas the second simulation is performed in two steps using Ansys Maxwell and Ansys explicit dynamics. The result indicates a 5% higher pull-out strength in the first simulation than the second simulation. Pull-out strength values and failure modes are further validated with experimental results.

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Acknowledgements

The authors are grateful to the SERB, DST, India, for supporting this research under Project (IMP/2019/000276) and for Research scholarship from MHRD, India.

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Correspondence to Deepak Kumar .

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Kumar, D., Morajkar, C., Kore, S.D., Nandy, A. (2023). Comparison of Two Different Non-coupled Multi-Step Simulation Techniques for Strength Prediction of an Electromagnetically Crimped Cu-SS Tube-To-Tube Joint with Smooth Interface. In: Chakrabarti, A., Suwas, S., Arora, M. (eds) Industry 4.0 and Advanced Manufacturing. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-0561-2_28

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  • DOI: https://doi.org/10.1007/978-981-19-0561-2_28

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