Skip to main content

Abstract

This paper considers equipment for ferrous metallurgy, one of the areas of which is cast iron and steel production, and later the production of such products as hot-rolled and cold-rolled sheet, pipe, and rebar. Working with metal melts is a complex, energy-intensive process, but expensive cooking coal, which is usually used in the production of cast iron, is a fuel, the usage of which is usually harmful to the environment and also affects the overall cost of the production. The article presents references to melting units with a torch immersed in the melt, and a new design of the unit operating on a carbon and hydrogen mixture is proposed. The energy-efficient unit allows conducting redox reactions, alloying, and degassing the melt within a single multi-stage device. The key to the entire process of working with the melt is the organization of the submerged combustion torch due to the presence of a perforated hearth in the design of the unit. This paper presents a method of calculating the perforated hearth, which will allow obtaining a carbon and hydrogen mixture at the wall-melt boundary. Based on the results of the calculation, a graph of the dependence of the number of perforation holes on the planned heat capacity of the hearth is presented in the text.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 189.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 249.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Baldauf-Sommerbauer, G., Lux, S., Siebenhofer, M.: Sustainable iron production from mineral iron carbonate and hydrogen. G. C. 23 (2016)

    Google Scholar 

  2. Pioro, L.S., Pioro, I.L., Kostyuk, T.O., Soroka, B.S.: Industrial Application of Submerged Combustion Melters. F. P., Kyiv-80, Ukraine, 240 p

    Google Scholar 

  3. Romenets, V.A., Valavin, V.C., Usachev, A.B., Karabasov, Y.S., Balasanov, A.V., Vandariev, S.V., Verein, V.G., Galkin, V.I., Zaitsev, A.K., Levin, M.Ya., Rekhersak, V.E., Pokhvisnev, Yu.V., Stomakhin, A.Ya., Chaikin, B.S., Yatsenko-Zhuk, A.D.: Process Romelt. In: V.A. (ed.). M.: MISIS P. h. “O. & M.”, p. 400 (2005)

    Google Scholar 

  4. Sapountz, F.M., Gracia, J.M., Weststrat, C.J., Fredricsso, H.O.A.: Electrocatalysts for the generation of hydrogen, oxygen and synthesis gas. P. E. & C. S. 58, 1–35 (2017)

    Google Scholar 

  5. Michael, A., Kinnon, M., Brower, J., Samuelsen, S.: The role of natural gas and its infrastructure in mitigating greenhouse gas emission, improving regional air quality, and renewable resource integration. P.E. & C. S. 64, 62–92 (2018)

    Google Scholar 

  6. Roger, F., Carreau, J.-L., Hobbes, P., Allou, A., Beauchamp, F.: Structure of strongly underexpanded gas jets submerged in liquids. N. E. & D. 273, 119–130 (2014)

    Google Scholar 

  7. Mattox, D.M.: Ch. 3—The «Good» Vacuum (Low Pressure). In: Processing Environment, Handbook of Physical Vapor Deposition (PVD) Pressing (Second Edition), pp. 73–14. William A. Publication (2010)

    Google Scholar 

  8. Zhu, B., Chattopadhyay, K.: Optimization of sampling location in the ladle during RH vacuum refining process. Vac. 152, 30–39 (2018)

    Article  Google Scholar 

  9. Pivtsaev, V.V., Enders, V.V., Gulyaev, M.P.: Comparative efficiency of steel degassing during vacuuming at RH and VD units. In: Collection of S. W. of spec. of the Belarus, M. P., p. 360. Tekhnologiya, Minsk (2006)

    Google Scholar 

  10. Tesner, P.A.: Formation of carbon from the hydrocarbon gas phase. M., “Chemistry” (1972)

    Google Scholar 

  11. Neshporenko, E.G., Kartavtsev, S.V.: Questions of energy resource saving in the extraction of iron from ores: monograph, p. 153. GOU VPO “MSTU”, Magnitogorsk (2007)

    Google Scholar 

  12. Kartavtsev, S.V.: Intensive energy saving and technical progress of ferrous metallurgy: monograph, p. 311. GOU VPO “MSTU”, Magnitogorsk (2008)

    Google Scholar 

  13. Isaev, V.A.: Assessment of the energy intensity of the production of cast iron and steel. Electrician 6, 15–18 (2008)

    Google Scholar 

  14. Dzhigiris, D.D., Makhova, M.F.: Basics of the Production of Basalt Fibers and Products, p. 412. Teploenergetik, Moscow (2002)

    Google Scholar 

  15. Electronic resource. http://thermalinfo.ru/svojstva-gazov/gazy-raznye/dinamicheskaya-vyazkost-gazov-i-parov

  16. Electronic resource. http://thermalinfo.ru/svojstva-gazov/organicheskie-gazy/svojstva-gazov-metanovogo-ryada

  17. Electronic resource. https://www.fxyz.ru/spravochnye_dannye/termodinamicheskie_svojstva_veshchestv/koefficient_ob"emnogo_rasshireniya_gazov/

    Google Scholar 

  18. Electronic resource. http://thermalinfo.ru/svojstva-gazov/gazy-raznye/teploprovodnost-gazov

  19. Tsvetkov, F.F., Kerimov, R.V., Velichko, V.I.: Task Book on Heat and Mass Transfer. MPEI P. H, Moscow (2008)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Strogonov, K., Kornilova, L., Popov, A., Zdarov, A. (2022). Continuous Steelmaking Unit of Bubbling Type. In: Irina, A., Zunino, P. (eds) Proceedings of the International Symposium on Sustainable Energy and Power Engineering 2021. SUSE 2021. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-16-9376-2_6

Download citation

  • DOI: https://doi.org/10.1007/978-981-16-9376-2_6

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-16-9375-5

  • Online ISBN: 978-981-16-9376-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics