Abstract
Mg alloys sheet have attracted considerable attention as one of the most promising lightweight structural materials for weight-reduction-oriented industries. However, Mg alloy sheets, such as AZ31B, exhibit extremely inferior deformation ability at room temperatures. Therefore, this paper proposes an innovative warm incremental sheet forming (WISF) assisted with oil bath heating approach to form hard-to-form metallic materials. To examine the forming quality of the developed oil bath heating approach, using springback as an estimate index, a sequence of tests have been conducted while forming AZ31B according to central composite design including response surface methodology and analysis of variance. The results indicated the innovative approach was able to form AZ31B Mg alloy sheets with great feasibility. It was also found that the forming temperature, forming angle, step depth and sheet thickness are the main significant factors affecting the springback, whereas, tool diameter much less influential roles in the individual effects of five process parameters, and reasons for those results were explained, also.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Chen, G., Gao, J., Cui, Y., et al.: Effects of strain rate on the low cycle fatigue behavior of AZ31B magnesium alloy processed by SMAT. J. Alloy. Compd. 735, 536–546 (2018). https://doi.org/10.1016/j.jallcom.2017.11.141
Cao, Z., Wang, F., Wan, Q., et al.: Microstructure and mechanical properties of AZ80 magnesium alloy tube fabricated by hot flow forming. Mater. Des. 67, 64–71 (2015). https://doi.org/10.1016/j.matdes.2014.11.016
Bao, W., Chu, X., Lin, S., et al.: Experimental investigation on formability and microstructure of AZ31B alloy in electropulse-assisted incremental forming. Mater. Des. 87, 632–639 (2015). https://doi.org/10.1016/j.matdes.2015.08.072
Nguyen, N.T., Lee, M.G., Kim, J.H., et al.: A practical constitutive model for AZ31B Mg alloy sheets with unusual stress-strain response. Finite Elem. Anal. Des. 76, 39–49 (2013). https://doi.org/10.1016/j.finel.2013.08.008
Duc-Toan, N., Seung-Han, Y.: A study on material modeling to predict spring-back in V-bending of AZ31 magnesium alloy sheet at various temperatures. Int. J. Adv. Manuf. Technol. 62(5–8), 551–562 (2012). https://doi.org/10.1007/s00170-011-3828-y
Wang, W., Huang, L., Tao, K., et al.: Formability and numerical simulation of AZ31B magnesium alloy sheet in warm stamping process. Mater. Des. 87, 835–844 (2015). https://doi.org/10.1016/j.matdes.2015.08.098
Wong, T.W., Hadadzadeh, A., Wells, M.A.: High temperature deformation behavior of extruded AZ31B magnesium alloy. J. Mater. Process. Technol. 251, 360–368 (2017). https://doi.org/10.1016/j.jmatprotec.2017.09.006
Al-Obaidi, A., Kräusel, V., Landgrebe, D.: Hot single-point incremental forming assisted by induction heating. Int. J. Adv. Manuf. Technol. 82(5–8), 1163–1171 (2016). https://doi.org/10.1007/s00170-015-7439-x
Balasubramanian, S., Anand, L.: Plasticity of initially textured hexagonal polycrystals at high homologous temperatures: application to titanium. Acta Mater. 50(1), 133–148 (2002). https://doi.org/10.1016/s1359-6454(01)00326-3
Al-Samman, T., Gottstein, G.: Room temperature formability of a magnesium AZ31 alloy: examining the role of texture on the deformation mechanisms. Mater. Sci. Eng. A (Struct. Mater. Prop. Microstruct. Process.) 488(1–2), 406–414 (2008). https://doi.org/10.1016/j.msea.2007.11.056
Duflou, J.R., Cao, J., et al.: Single point incremental forming: state-of-the-art and prospects. Int. J. Mater. Form. (2017). https://doi.org/10.1007/s12289-017-1387-y
Li, Y., Chen, X., Liu, Z., et al.: A review on the recent development of incremental sheet-forming process. Int. J. Adv. Manuf. Technol. (2017). https://doi.org/10.1007/s00170-017-0251-z
Acknowledgements
This work was financially supported by the Science and Technology Bureau of Taiz-hou City under Grant No. 1701gy27, the Department of Science and Technology of Shaanxi Province under Grant No. 2019GY-118 and the MOE Key Laboratory of the Thermo-Fluid Science and Engineering (Xi’an Jiaotong University) under Grant No. KLTFSE2018KF03.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Zhang, S., Li, K., Li, Z., Tang, G.H., Qu, J. (2022). The Effect of Process Parameters on the Springback of AZ31B Mg Alloy in Warm Incremental Sheet Forming Assisted with Oil Bath Heating. In: Pan, JS., Balas, V.E., Chen, CM. (eds) Advances in Intelligent Data Analysis and Applications. Smart Innovation, Systems and Technologies, vol 253. Springer, Singapore. https://doi.org/10.1007/978-981-16-5036-9_4
Download citation
DOI: https://doi.org/10.1007/978-981-16-5036-9_4
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-16-5035-2
Online ISBN: 978-981-16-5036-9
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)