Skip to main content

A Sustainability Approach to Geopolymer Brick Manufacture Using Mine Wastes

  • Reference work entry
  • First Online:
Handbook of Solid Waste Management

Abstract

India has tons of by-products of industries like fly ash, ground granulated blast furnace slag (GGBS), and mine tailings from different ores. By incorporating these wastes in bricks, the carbon footprint can be minimized. This research pivots around the use of iron ore tailings (IOT) and slag sand as a substitute for clay or shale in the manufacture of stabilized geopolymer blocks. Iron ore tailings and slag sand were used for substitution in the range of 20–40% and 15–40% with increments of 5%. Fly ash, ground granulated blast furnace slag, and sodium silicates (Na2SiO3) were used with a constant value of 15%. The bricks were cast and cured at ambient temperature. The study includes testing of mechanical properties of geopolymer bricks as per IS recommendations. To study the macroanalysis, SEM and XRD analyses were also carried out on raw materials and developed composites. The outcomes of this investigation show that the inclusion of 25% of IOT and 30% of slag sand is acceptable as brick material.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 649.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 1,199.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • C. Allen, S. Clouth, Green Economy, Green Growth, and Low-Carbon Development – History, Definitions and a Guide to Recent Publications, UNDESA: A Guidebook to the Green Economy (UNDESA, 2012)

    Google Scholar 

  • D.J. Anderson, S.T. Smith, F.T. Au, Mechanical properties of concrete utilizing waste ceramic as coarse aggregate. J. Constr. Build. Mater. 117, 20–28 (2016)

    Article  CAS  Google Scholar 

  • S.S. Bansode, Comparative analysis between properties of steel slag, fly ash, and clay bricks. Geo-Congress (ASCE), pp. 3816–3825 (2012)

    Google Scholar 

  • J. Cohen, Population growth and earth’s human carrying capacity. Science 269(5222), 341–346 (1995)

    Article  CAS  Google Scholar 

  • G.K.C. Ding, 3 – Life cycle assessment (LCA) of sustainable building materials: An overview, in Eco-efficient Construction and Building Materials, (Elsevier Science, 2014), pp. 38–62

    Chapter  Google Scholar 

  • P. Duan, C. Yan, W. Zhou, D. Ren, Fresh properties, compressive strength and microstructure of fly ash geopolymer paste blended with iron ore tailing under thermal cycle. J. Constr. Build. Mater. 118, 76–88 (2016)

    Article  CAS  Google Scholar 

  • S. Egger, Determining a sustainable city model. Environ. Model Softw. 621, 1235–1246 (2006)

    Article  Google Scholar 

  • R.K. Etim, A.O. Eberemu, K.J. Osinubi, Stabilization of black cotton soil with lime and iron ore tailings admixture. Transp. Geotech., Elsevier 10, 85–95 (2017). https://doi.org/10.1016/j.trgeo.2017.01.002

    Article  Google Scholar 

  • S.I. Evdokimov, M.P. Maslakov, V.S. Evdokimov, Construction materials based on wastes from mining and metallurgical industries. International Conference on Industrial Engineering, ICIE 2016 (2016)

    Google Scholar 

  • W.C. Fontes, J.C. Mendes, S.N. Da Silva, R.A.F. Peixoto, Mortars for laying and coating produced with iron ore tailings from tailing dams. J. Constr. Build. Mater. 112, 988–995 (2016)

    Article  CAS  Google Scholar 

  • W.C. Fontes, G.G. Fontes, E.C.P. Costa, J.C. Mendes, G.J.B. Silva, R.A.F. Peixoto, Iron ore tailings in the production of cement tiles: A value analysis on building sustainability. Ambient Constr. 18(4), 395 (2018)

    Article  Google Scholar 

  • B.C. Gayanaa, K.R. Chandar, Sustainable use of mine waste and tailings with suitable admixture as aggregates in concrete pavements-A review. Adv. Concr. Constr. 6(3), 221–243 (2018). https://doi.org/10.12989/acc.2018.6.3.221

    Article  Google Scholar 

  • A. Kuranchie, Characterisation and Applications of Iron Ore Tailings in Building and Construction Projects. Doctor of Philosophy thesis, Edith Cowan University, 2015

    Google Scholar 

  • F.A. Kuranchie, S.K. Shukla, D. Habibi, A. Mohyeddin, Utilisation of iron ore tailings as aggregates in concrete. Cogent Eng. 2, 1083137, 1–11 (2015). https://doi.org/10.1088/1757-899X/431/9/092010

  • F.A. Kuranchiea, S.K. Shuklaa, D. Habibia, Utilisation of iron ore mine tailings for the production of geopolymer bricks. Int. J. Min. Reclam. Environ. 30, 92–114 (2014)

    Article  Google Scholar 

  • N.P. Likhith, Manjunatha, S.S. Siddesh, K.M. Manjunath, S. Hadimani, B. Shivakumara, Manufacturing of building blocks by utilising of iron ore tailings. Int. J. Eng. Sci. Comput. 7, 12274–12277 (2017)

    Google Scholar 

  • B.G. Lottermoser, Recycling, reuse and rehabilitation of mine wastes. Elements 7(6), 405–410 (2011)

    Article  CAS  Google Scholar 

  • M. Malatse, S. Ndlovu, The viability of using the Witwatersrand gold mine tailings for brick making. J. South. Afr. Inst. Min. Metall. 115, 321–327 (2015)

    Article  CAS  Google Scholar 

  • S.H.S. Manjula, K.M. Shivakumar, D.R. Ranjitha, B.M. Santhosh, Utilization of iron ore tailings as a replacement to fine aggregates in pre-stressed concrete sleepers. Int. J. Inform. Futur. Res. 2, 3802–3812 (2015)

    Google Scholar 

  • H.B. Nagaraj, C. Shreyasvi, Compressed stabilized earth blocks using iron mine spoil waste – An explorative study. International High- Performance Built Environment Conference – A Sustainable Built Environment Conference 2016 Series (SBE16), iHBE 2016, Procedia Engineering, pp. 1–10 (2016)

    Google Scholar 

  • B.J. Panditharadhya, S. UttamShet, R. Suhas, A.U. Ravi Shankar, A study on utilization of iron ore tailings as partial replacement for fine aggregates in the construction of rigid pavements. Conference: National Conference on Roads and Transport (NCORT – 2017), at IIT Roorkee (2017)

    Google Scholar 

  • R. Rael, Earth Architecture (Princeton Architectural Press, New York, 2009)

    Google Scholar 

  • P.K. Rao, Sustainable Development: Economics and Policy (Blackwell Publishers, Malden, 2000)

    Google Scholar 

  • R. Rogers, Cities for a Small Planet, 1st edn. (West View Press, Boulder, 1998)

    Google Scholar 

  • B.P. Sharath, K.N. Shivaprasad, M.M. Athikkal, B.B. Das, Some studies on sustainable utilization of iron ore tailing (IOT) as fine aggregates in fly ash based geopolymer mortar. 14th International Conference on Concrete Engineering and Technology, IOP Conf. Series: Materials Science and Engineering 431,092010 (2018)

    Google Scholar 

  • R.L. Shreekant, M. Aruna, H. Vardhan, Utilization of Iron ore waste in brick making for the construction industry. Int. J. Earth Sci. Eng. 09, 450–455 (2016)

    Google Scholar 

  • P. Shubhananda Rao, B.C. Gayana, K.R. Chandar, Use of iron ore mine tailings in infrastructure projects. Int. J. Min. Miner. Eng. 10(1), 51 (2019)

    Article  Google Scholar 

  • J.S. Sun, Y.M. Dou, Z.X. Chen, C.F. Yang, Experimental study on the performances of cement stabilized Iron ore tailing gravel in highway application. Appl. Mech. Mater. 97–98, 425–428 (2011). https://doi.org/10.4028/www.scientific.net/AMM.97-98.425

    Article  CAS  Google Scholar 

  • United Nations Centre for Human Settlements, The State of the World’s Cities (United Nations, Nairobi, 2001)

    Google Scholar 

  • L. Weishi, L. Guoyuan, Y. Xu, H. Qifei, The properties and formation mechanisms of eco-friendly brick building materials fabricated from low-silicon iron ore tailings. J. Clean. Prod., Elsevier 204, 685–692 (2018)

    Article  CAS  Google Scholar 

  • A. Yu Stolboushkin, A.I. Ivanov, G.I. Storozhenko, V.A. Syromyasov, D.V. Akst, Use of overburden rocks from open-pit coal mines and waste coals of Western Siberia for ceramic brick production with a defect-free structure. IOP Conf. Ser.: Earth Environ. Sci. 84, 012045 (2017). https://doi.org/10.1088/1755-1315/84/1/012045

    Article  Google Scholar 

  • Z. Zhu, B. Li, M. Zhou, The influences of iron ore tailings as fine aggregate on the strength of ultra-high-performance concrete. Adv. Mater. Sci. Eng. 2015, 1–6 (2015)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Beulah .

Editor information

Editors and Affiliations

Section Editor information

Rights and permissions

Reprints and permissions

Copyright information

© 2022 Springer Nature Singapore Pte Ltd.

About this entry

Check for updates. Verify currency and authenticity via CrossMark

Cite this entry

Beulah, M., Kumar, J.P., Mohan, M.K., Gopalakrishnan, G., Sudhir, M.R. (2022). A Sustainability Approach to Geopolymer Brick Manufacture Using Mine Wastes. In: Baskar, C., Ramakrishna, S., Baskar, S., Sharma, R., Chinnappan, A., Sehrawat, R. (eds) Handbook of Solid Waste Management. Springer, Singapore. https://doi.org/10.1007/978-981-16-4230-2_76

Download citation

Publish with us

Policies and ethics