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Development and Analysis of Sustainable and Innovative Surface Finishing Process Through Combined Effects of Ball and Roller Burnishing

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Recent Advances in Smart Manufacturing and Materials

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

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Abstract

The paper presents a brief review of innovative applications on burnishing, followed by analysis on results obtained during the combined burnishing process, while experimenting on low-carbon steels using Taguchi’s methodologies. The experiments were performed using spindle speed, feed rate and number of passes as the process parameters; while surface roughness and surface micro hardness were the response parameters. The results indicate that roller burnished specimens gave optimum results in terms of surface roughness measurements upto 0.21 Ra (roughness average in µm). The developed novel process had both ball and roller burnishing tools embedded in one single set-up; which improved the utility and enhanced surface hardness as compared to the single-burnished specimens. Improvements in the surface finish with respect to ball burnished surfaces were evidenced; which is further illustrated in the paper. The surfaces thus produced had an added advantage of both roller and ball burnishing process in a single operation, making it chip-less and sustainable process. In the experimental conditions, the best surface finish using combined burnishing tool was of the order of 0.35 Ra (roughness average in µm) and surface micro hardness was 77HRc (hardness Rockwell). The investigations on micro structures produced on the burnished surfaces did not indicate any phase related changes.

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Authors and Affiliations

  1. Department of Production and Industrial Engineering, Punjab Engineering College (Deemed University), Chandigarh, 160012, India

    C. S. Jawalkar

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  1. C. S. Jawalkar
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Correspondence to C. S. Jawalkar .

Editor information

Editors and Affiliations

  1. Department of Mechanical Engineering, Malaviya National Institute of Technology, Jaipur, India

    Rajeev Agrawal

  2. Mechanical Engineering, Malaviya National Institute of Technology, Jaipur, Rajasthan, India

    Jinesh Kumar Jain

  3. Mechanical Engineering, National Institute of Technology, Srinagar, Uttarakhand, India

    Vinod Singh Yadav

  4. Mechanical Engineering, National Institute of Technology Waranga, Hanamkonda, Telangana, India

    Vijaya Kumar Manupati

  5. Production and systems, University of Minho, Braga, Portugal

    Leonilde Varela

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Jawalkar, C.S. (2021). Development and Analysis of Sustainable and Innovative Surface Finishing Process Through Combined Effects of Ball and Roller Burnishing. In: Agrawal, R., Jain, J.K., Yadav, V.S., Manupati, V.K., Varela, L. (eds) Recent Advances in Smart Manufacturing and Materials. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-16-3033-0_16

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  • DOI: https://doi.org/10.1007/978-981-16-3033-0_16

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-16-3032-3

  • Online ISBN: 978-981-16-3033-0

  • eBook Packages: EngineeringEngineering (R0)

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