Abstract
The cost, health, and environment concerns associated with the use of cutting fluid calls for minimizing its usage in machining. This research work is aimed to investigate machining performance in turning of AISI 52100 hardened alloy steel with multilayer-coated carbide tool under dry and minimal cutting fluid environments. A Taguchi’s L9 orthogonal array was used to design the experiments. The aim was to identify the optimal combination of the cutting and cutting fluid application parameters. The response measured was the surface roughness and microhardness under different cutting environment. The experimental result showed that the hard turning with minimal cutting fluid application improves surface roughness and reduces the microhardness variation at machines surface which in turn improves fatigue life of the machined components.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Attanasio A, Umbrello D, Cappellini C, Rotella G, M’Saoubi R (2012) Tools wear effects on white and dark layer formation in hard turning of AISI 52100 steel. Wear 286:98–107
Huang Y, Chou YK, Liang SY (2007) CBN tool wear in hard turning: a survey on research progresses. Int J Adv Manuf Technol 35(2007):443–453
Bartarya G, Choudhury SK (2012) Effect of cutting parameters on cutting force and surface roughness during finish hard turning AISI52100 grade steel. Procedia CIRP 1:651–656
Krishna PV, Srikant RR, Rao DN (2010) Experimental investigation on the performance of nanoboric acid suspensions in SAE-40 and coconut oil during turning of AISI 1040 steel. Int J Mach Tools Manuf 50:911–916
Tzeng C-J, Lin YH, Yang YK, Jeng MC (2009) Optimization of turning operations with multiple performance characteristics using the Taguchi method and Grey relational analysis. J Mater Process Technol 209:2753–2759
Sahin Y, Motorcu AR (2008) Surface roughness model in machining hardened steel with cubic boron nitride cutting tool. Int J Refract Metals Hard Mater 26:84–90
Sharma VS, Dhiman S, Sehgal R, Sharma SK (2008) Estimation of cutting forces and surface roughness for hard turning using neural networks. J Intell Manuf 19:473–483
Dhar NR, Paul S, Chattopadhyay AB (2002) The influence of cryogenic cooling on tool wear, dimensional accuracy and surface finish in turning AISI 1040 and E4340C steels. Wear 249:932–942
Ezugwu EO, Silva RB, Da Bonney J, Machado AR (2005) Evaluation of the performance of CBN tools when turning Ti–6Al–4V alloy with high-pressure coolant supplies. Int J Mach Tools Manuf 45:1009–1014
Grzesik W, Wanat T (2006) Surface finish generated in hard turning of quenched alloy steel parts using conventional and wiper ceramic inserts. Int J Mach Tools Manuf 46:1988–1995
Khan MMA, Mithu MAH, Dhar NR (2009) Effects of minimum quantity lubrication on turning AISI 9310 alloy steel using vegetable oil-based cutting fluid. J Mater Process Technol 209:5573–5583
Fernandes FAP, Gallego J, Picon CA, Tremiliosi Filho G, Casteletti LC (2015) Wear and corrosion of niobium carbide coated AISI 52100 bearing steel. Surf Coat Technol 279:112–117
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Mane, S., Kumar, S. (2020). Investigations on Effect of Cutting and Cutting Fluid Application Parameters on Surface Roughness and Microhardness in Hard Turning of AISI 52100 Alloy Steel. In: Vasudevan, H., Kottur, V., Raina, A. (eds) Proceedings of International Conference on Intelligent Manufacturing and Automation. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-4485-9_10
Download citation
DOI: https://doi.org/10.1007/978-981-15-4485-9_10
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-4484-2
Online ISBN: 978-981-15-4485-9
eBook Packages: EngineeringEngineering (R0)