Abstract
Rotary ultrasonic drilling (RUD) is an efficient and accurate way to drill holes in hard and brittle materials. Material removal rate and hole circularity are the essential output performance characteristics of a drilled hole in these hard to cut materials. In the present article, an experimental investigation has been performed for RUD in 3 mm thick soda lime glass using response surface methodology. Mild steel tool of diameter 2 mm was used. Effect of ultrasonic power, frequency, spindle speed and abrasive grit number on the material removal rate and hole circularity has been explored. It is observed that with increase in frequency, both MRR and circularity decrease. Ultrasonic power significantly effect hole circularity but has less effect on MRR for different frequency. MRR increases with abrasive grit number but circularity is adversely affected. At a higher value of abrasive grit number, increase in tool rotation increases hole circularity.
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Kumar, R., Mishra, S., Yadav, S.K.S. (2020). Modeling for Rotary Ultrasonic Drilling of Soda Lime Glass Using Response Surface Methodology. In: Dutta, D., Mahanty, B. (eds) Numerical Optimization in Engineering and Sciences. Advances in Intelligent Systems and Computing, vol 979. Springer, Singapore. https://doi.org/10.1007/978-981-15-3215-3_51
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DOI: https://doi.org/10.1007/978-981-15-3215-3_51
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