Abstract
The work in this paper describes the design and simulation of high-pressure die casting die (HPDC) for pinion housing for the automotive part. The material used for pinion housing is Aluminum alloy 6061. The casting simulations are based on ADSTFEAN casting simulation software. The work includes mathematical calculations for die performance parameters such as fill time, fill rate and design of the gating system, plunger velocity, and machine’s capacity. The study of fill time, product quality prediction, and optimum runner size is based on ADSTFEAN casting simulation system. Furthermore, simulations are carried out to decide the number of gate locations for better filling of the die.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
WuS, H., Lee, K.S., Fuh, J.Y.H.: Feature-based parametric design of a gating system for a die-casting die. Int J Adv Manuf Technol 19, 821–829 (2002). https://doi.org/10.1007/s001700200094
Hu, B.H., Tong, K.K., Niu, X.P., Pinwill, I.: Design and optimization of runner and gating systems for the die casting of thin-walled magnesium telecommunication parts through numerical simulation. j. Mater. Process. Technol. 105, 128–133 (2000). https://doi.org/10.1016/S0924-0136(00)00546-X
Kim, C.H., Kwon, T.H.: A runner-gate design system for die casting. Mater. Manuf. Processes 16(6), 789–801 (2001). https://doi.org/10.1081/AMP-100108699
Lee, K.S., Luo, C.: Application of case-based reasoning in die-casting die design. Int. J. Adv. Manuf. Technol. 20, 284–295 (2002). https://doi.org/10.1007/s001700200154
Der Ho, Wu, Chang, Mao Sheng: Use of Taguchi method to develop a robust design for the magnesium alloy die casting process. Mater. Sci. Eng., A 379, 366–371 (2004). https://doi.org/10.1016/j.msea.2004.03.006
Regev, M., Aghion, E., Rosen, A.: Creep studies of AZ9lD pressure die casting. Mater. Sci. Eng. A234–236, 123–126 (1997). https://doi.org/10.1016/s0921-5093(97)00215-3
Tai, C.C., Lin, J.C.: A runner-optimization design study of a die-casting die. J. Mater. Process. Technol 84, 1–12 (1998). https://doi.org/10.1016/s0924-0136(98)00031-4
Chen, M., Yang, J.M., Yang, Y.T.: Establishment of particular methods in casting simulation. J. Shanghai Jiaotong Univ. (Sci.) 17(4), 475–478 (2012). https://doi.org/10.1007/s12204-012-1308-7
William, H., Donald, L.: Automotive Mechanics. SIE, Tata McGraw Hill, New Delhi, India (2017)
Yang, Linghui, Wan, Yunxiao, Qin, Zhenlan, Qunjie, Xu, Min, Yulin: Fabrication and corrosion resistance of a graphene-tin oxide composite film on aluminium alloy 6061. Corros. Sci. (2018). https://doi.org/10.1016/j.corsci.2017.10.031
TuulaHöök. FPDC runner and gating system design, CAE DS, Mold Design, Tampere University of Technology, Finland (2004)
NADCA. Product specification standards for die casting, Arlington Heights, Illinois, USA (2015)
CITD Tool Room. Die Casting handbook, Hyderabad, India (1990)
Wenjiong, C.A.O., Zhaoyao, Z.H.O.U., Yi, H.E., Yuanbiao, W.U.: Numerical simulation of back pressure influenced aluminum component’s HPDC process. Adv. Mater. Res. 139(141), 549–552 (2010). https://doi.org/10.4028/www.scientific.net/AMR.139-141.549
Acknowledgements
The author is thankful to Rane die Cast Ltd. India for providing the data and infrastructure to conduct the research work.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Kumar, S., Patnaik, L. (2020). Design and Simulation Study of HPDC for Automotive Parts—Pinion Housing Based on ADSTFEAN Simulation System. In: Biswal, B., Sarkar, B., Mahanta, P. (eds) Advances in Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-0124-1_17
Download citation
DOI: https://doi.org/10.1007/978-981-15-0124-1_17
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-0123-4
Online ISBN: 978-981-15-0124-1
eBook Packages: EngineeringEngineering (R0)