Skip to main content

Inventory Policies with Development Cost for Imperfect Production and Price-Stock Reliability-Dependent Demand

  • Chapter
  • First Online:
Optimization and Inventory Management

Part of the book series: Asset Analytics ((ASAN))

Abstract

This article focuses on developing a model based on inventory dealing with the product’s sell price-stock as well as reliability-dependent demand; also it undergoes a production process which is imperfect including manufacturing of perfect as well as imperfect quality products. As such, each production firm believes in the production of perfect quality goods but because of various uncontrollable barrier factors like machinery, labor, technology, and also due to the long-run process, the production, therefore, includes imperfect quality items along with perfect quality products. The products which are perfect are ready to sell out; on the other hand, the imperfect products undergo the reworking process owing a cost to become a perfect product. By inclusion of the cost of development also by modifying the raw material quality of production system, several considerations like product’s reliability, the system’s reliability parameter, and the reworking cost can be upgraded. The aim of this article is to calculate the firm’s total profit along with the estimation of optimal values of production duration such that a manufacturer gets a maximum profit, manufacturing system’s reliability parameter, and product’s reliability. The classical optimization technique is utilized for calculating the optimal values. For the validation of developed models, numerical examples are demonstrated; then using the concept of eigenvalues of a Hessian matrix, we have proved the concave nature of the profit function of the system, and also the sensitivity analysis is done for each decision variables by fluctuating the inventory parameters for generating effective managerial insights.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 79.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 99.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 139.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Baker RC, Urban TL (1988) A deterministic inventory system with an inventory-level dependent demand rate. J Oper Res Soc 39(9):823–831

    Article  Google Scholar 

  2. Bakker M, Riezebos J, Teunter RH (2012) Review of inventory systems with deterioration since 2001. Eur J Oper Res 221:275–284. http://dx.doi.org/10.1016/j.ejor.2012.03.004

    Article  Google Scholar 

  3. Ben-Daya M, Hariga M (2000) Economic lot scheduling problem with imperfect production processes. J Oper Res Soc 51(7):875–881

    Article  Google Scholar 

  4. Cardenas-Barron LE (2009) Economic production quantity with rework process at a single-stage manufacturing system with planned backorders. Comput Ind Eng 57(3):1105–1113

    Article  Google Scholar 

  5. Chen H, Chen Y, Chiu CH, Choi TM, Sethi S (2010) Coordination mechanism for the supply chain with lead time consideration and price-dependent demand. Eur J Oper Res 203(1):70–80

    Article  Google Scholar 

  6. Chung KJ, Hou KL (2003) An optimal production run time with imperfect production processes and allowable shortages. Comput Oper Res 30(4):483–490

    Article  Google Scholar 

  7. Chung CJ, Wee HM (2008) An integrated production-inventory deteriorating model for pricing policy considering imperfect production, inspection planning and warranty-period and stock-level-dependent demand. Int J Syst Sci 39(8):823–837

    Article  Google Scholar 

  8. Covert RP, Philip GC (1973) An EOQ model for items with Weibull distribution deterioration. AIIE Trans 5(4):323–326

    Article  Google Scholar 

  9. Datta TK, Pal K (2001) An inventory system with stock dependent, price-sensitive demand rate. Prod Plan Control 12(1):13–20

    Article  Google Scholar 

  10. Ghare PM, Schrader GF (1963) A model for exponentially decaying inventory. J Ind Eng 14(2):238–243

    Google Scholar 

  11. Goyal SK, Cardenas-Barron LE (2002) Note on: economic production quantity model for items with imperfect quality—a practical approach. Int J Prod Econ 77(1):85–87

    Article  Google Scholar 

  12. Goyal SK, Hung CK, Chen KC (2003) A simple integrated production policy of an imperfect item for vendor and buyer. Prod Plan Control 14(7):596–602

    Article  Google Scholar 

  13. Goyal SK, Giri BC (2001) Recent trends in modeling of deteriorating inventory. Eur J Oper Res 134(1):1–16

    Article  Google Scholar 

  14. Hayek PA, Salameh MK (2001) Production lot sizing with the reworking of imperfect quality items produced. Prod Plan Control 12(6):584–590

    Article  Google Scholar 

  15. Indrajitsingha SK, Samanta PN, Misra UK (2018) A fuzzy inventory model for deteriorating items with stock dependent demand rate. Int J Logist Syst Manag 30(4):538–555

    Article  Google Scholar 

  16. Khara B, Dey JK, Mondal SK (2017) An inventory model under development cost-dependent imperfect production and reliability-dependent demand. J Manag Anal 4(3):258–275

    Article  Google Scholar 

  17. Khouja M, Mehrez A (1994) Economic production lot size model with variable production rate and imperfect quality. J Oper Res Soc 45(12):1405–1417

    Article  Google Scholar 

  18. Lee YP, Dye CY (2012) An inventory model for deteriorating items under stock-dependent demand and controllable deterioration rate. Comput Ind Eng 63(2):474–482

    Article  Google Scholar 

  19. Manna AK, Dey JK, Mondal SK (2014) Three-layer supply chain in an imperfect production inventory model with two storage facilities under fuzzy rough environment. J Uncertain Anal Appl 2(1):17

    Article  Google Scholar 

  20. Mandal BN, Phaujdar S (1989) An inventory model for deteriorating items and stock dependent consumption rate. J Oper Res Soc 40(5):483–488

    Article  Google Scholar 

  21. Manna AK, Das B, Dey JK, Mondal SK (2017) Multi-item EPQ model with learning effect on imperfect production over fuzzy-random planning horizon. J Manag Anal 4(1):80–110

    Article  Google Scholar 

  22. Manna AK, Dey JK, Mondal SK (2017) Imperfect production inventory model with production rate dependent defective rate and advertisement dependent demand. Comput Ind Eng 104:9–22

    Article  Google Scholar 

  23. Min J, Zhou YW (2009) A perishable inventory model under stock-dependent selling rate and shortage-dependent partial backlogging with capacity constraint. Int J Syst Sci 40(1):33–44

    Article  Google Scholar 

  24. Mettas A (2000) Reliability allocation and optimization for complex systems. In: Proceedings of the annual reliability and maintainability symposium. Institute Electrical and Electronics Engineers, Piscataway, NJ, pp 216–221

    Google Scholar 

  25. Mondal B, Bhunia AK, Maiti M (2003) An inventory system of ameliorating items for price dependent demand rate. Comput Ind Eng 45(3):443–456

    Article  Google Scholar 

  26. Nahmias S (1982) Perishable inventory theory: a review. Oper Res 30(4):680–708

    Article  Google Scholar 

  27. Pal B, Sana SS, Chaudhuri KS (2014) Joint pricing and ordering policy for two echelon imperfect production inventory model with two cycles. Int J Prod Econ 155:229–238

    Article  Google Scholar 

  28. Panda D, Maiti M (2009) Multi-item inventory models with price dependent demand under flexibility and reliability consideration and imprecise space constraint: a geometric programming approach. Math Comput Model 49(9–10):1733–1749

    Article  Google Scholar 

  29. Philip GC (1974) A generalized EOQ model for items with Weibull distribution. AIIE Trans 6(2):159–162

    Article  Google Scholar 

  30. Raafat F (1991) Survey of literature on continuously deteriorating inventory models. J Oper Res Soc 42(1):27–37

    Article  Google Scholar 

  31. Ray J, Chaudhuri KS (1997) An EOQ model with stock-dependent demand, shortage, inflation and time discounting. Int J Prod Econ 53(2):171–180

    Article  Google Scholar 

  32. Rosenblatt MJ, Lee HL (1986) Economic production cycles with imperfect production processes. IIE Trans 18(1):48–55

    Article  Google Scholar 

  33. Salameh MK, Jaber MY (2000) Economic production quantity model for items with imperfect quality. Int J Prod Econ 64(1):59–64

    Article  Google Scholar 

  34. Sana SS, Goyal SK, Chaudhuri K (2007) An imperfect production process in a volume flexible inventory model. Int J Prod Econ 105(2):548–559

    Article  Google Scholar 

  35. Sana SS, Chaudhuri KS (2008) An inventory model for stock with advertising sensitive demand. IMA J Manag Math 19(1):51–62

    Article  Google Scholar 

  36. Sana SS (2010) A production inventory model in an imperfect production process. Eur J Oper Res 200(2):451–464

    Article  Google Scholar 

  37. Sana SS (2011) A production-inventory model of imperfect quality products in a three-layer supply chain. Decis Support Syst 50(2):539–547

    Article  Google Scholar 

  38. Sarkar B, Sana SS, Chaudhuri K (2010) Optimal reliability, production lot size and safety stock in an imperfect production system. Int J Math Oper Res 2(4):467–490

    Article  Google Scholar 

  39. Sarkar B, Sana SS, Chaudhuri KS (2011) An imperfect production process for time varying demand with inflation and time value of money—an EMQ model. Expert Syst Appl 38(11):13543–13548

    Google Scholar 

  40. Sarkar M, Sarkar B (2013) An economic manufacturing quantity model with probabilistic deterioration in a production system. Econ Model 31:245–252

    Article  Google Scholar 

  41. Shah NH, Shah BJ (2014) EPQ model for time-declining demand with imperfect production process under inflationary conditions and reliability. Int J Oper Res 11(3):091–099

    Google Scholar 

  42. Shah NH, Shah YK (2000) Literature survey on inventory model for deteriorating items. Econ Annals 44(145):221–237

    Google Scholar 

  43. Teng JT, Chang CT (2005) Economic production quantity models for deteriorating items with price- and stock-dependent demand. Comput Oper Res 32(2):297–308

    Article  Google Scholar 

  44. Kurdhi N, Jauhari WA, Hendaryani O (2018) Inventory decisions in a closed-loop supply chain system with learning and rework. Int J Procure Manag 11(5):https://doi.org/10.1504/ijpm.2018.10014395

    Article  Google Scholar 

  45. Yoo SH, Kim D, Park MS (2009) Economic production quantity model with imperfect-quality items, two-way imperfect inspection and sales return. Int J Prod Econ 121(1):255–265

    Article  Google Scholar 

  46. Yoo SH, Kim D, Park M-S (2012) Lot sizing and quality investment with quality cost analyses for imperfect production and inspection processes with commercial return. Int J Prod Econ 140(2):922–933

    Article  Google Scholar 

  47. Zhang J, Wei Q, Zhang Q, Tang W (2016) Pricing, service and preservation technology investments policy for deteriorating items under common resource constraints. Comput Ind Eng 95(1):1–9

    Article  Google Scholar 

Download references

Acknowledgements

The authors are very much thankful to the reviewers for their deep and thorough review. The authors thank DST-FIST File# MSI-097 for the technical support to the department.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Monika K. Naik .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Shah, N.H., Naik, M.K. (2020). Inventory Policies with Development Cost for Imperfect Production and Price-Stock Reliability-Dependent Demand. In: Shah, N., Mittal, M. (eds) Optimization and Inventory Management. Asset Analytics. Springer, Singapore. https://doi.org/10.1007/978-981-13-9698-4_7

Download citation

Publish with us

Policies and ethics