Skip to main content

Statistical Monitoring of Multi-Stage Processes

  • Conference paper
  • First Online:
Frontiers in Statistical Quality Control 12

Part of the book series: Frontiers in Statistical Quality Control ((FSQC))

Abstract

In many complex processes, such as semiconductor manufacturing or production of mass storage systems, a large number of variables are monitored simultaneously. These variables can typically be impacted by several points of the manufacturing process, necessitating efforts that include not only monitoring but also diagnostics involving establishing change-points, regimes and potential stages of influence. We discuss statistical methods used to handle such multi-stage data and give examples of applying these methods in large-scale monitoring systems.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Bagshaw, M., & Johnson, R. A. (1975). The effect of serial correlation on the performance of CUSUM tests II. Technometrics, 17, 73–80.

    Article  MathSciNet  Google Scholar 

  • Baseman, R. J., Hoffman, W. K., Ruegsegger, S., & Yashchin, E. (2010). System for monitoring multi-orderable measurement data. US Patent Publication 20100017009A1.

    Google Scholar 

  • Capizzi, G. (2015). Recent advances in process monitoring: Nonparametric and variable-selection methods for phase I and phase II (with discussion). Quality Engineering, 27, 44–80.

    Article  Google Scholar 

  • Civil, A. D., Komatsu, J. G., Ng, A. S., Liang, Y., Wargo, J., Yashchin, E., et al. (2013). Hybrid analysis of emerging trends for process control. US Patent Publication 20130041626A1.

    Google Scholar 

  • Cox, D. R., & Miller, H. D. (1977). The theory of stochastic processes. Boca Raton, FL: Chapman & Hall/CRC.

    MATH  Google Scholar 

  • Duchesne, C., Liu, J. J., & MacGregor, J. F. (2012). Multivariate image analysis in the process industries: A review. Chemometrics and Intelligent Laboratory Systems, 117, 116–128.

    Article  Google Scholar 

  • Golosnoy, V., Ragulin, S., & Schmid, W. (2011). CUSUM control charts for monitoring optimal portfolio weights. Computational Statistics and Data Analysis, 55(11), 2991–3009.

    Article  MathSciNet  Google Scholar 

  • Hawkins, D. M., & Olwell, D. H. (1998). Cumulative sum charts and charting for quality improvement. New York: Springer.

    Book  Google Scholar 

  • Hryniewicz, O., & Kaczmarek, K. (2016). Monitoring of short series of dependent observations using a control chart approach and data mining techniques. In S. Knoth (Ed.), Proceedings of the XII International Workshop on Intelligent Statistical Quality Control (pp. 143–161).

    Google Scholar 

  • Moustakides, G. V. (1986). Optimal stopping times for detecting changes in distributions. Annals of Statistics, 14(4), 1379–1387.

    Article  MathSciNet  Google Scholar 

  • Negandhi, V., Sreenivasan, L., Giffen, R., Sewak, M., & Rajasekharan, A. (2015). IBM predictive maintenance and quality 2.0 technical overview. Armonk, NY: IBM Redbooks.

    Google Scholar 

  • Philips, T., Yashchin, E., & Stein, D. (2003). Using statistical process control to monitor active managers. Journal of Portfolio Management, 30(1), 86–94.

    Article  Google Scholar 

  • Shi, J., & Zhou, S. (2009). Quality control and improvement for multistage systems: A survey. IIE Transactions, 41(9), 744–753.

    Article  Google Scholar 

  • Shmueli, G., & Burkom, H. (2010). Statistical challenges facing early outbreak detection in biosurveillance. Technometrics, 52(1), 39–51.

    Article  MathSciNet  Google Scholar 

  • Siegmund, D. (1985). Sequential analysis. New York: Springer.

    Book  Google Scholar 

  • Sparks, R. (2015). Social network monitoring: Aiming to identify periods of unusually increased communications between parties of interest. In S. Knoth & W. Schmid (Eds.), Frontiers in statistical quality control (Vol. 11, pp. 3–13). Berlin: Springer.

    Google Scholar 

  • Woodall, W. H., & Montgomery, D. C. (2014). Some current directions in the theory and application of statistical process monitoring. Journal of Quality Technology, 46(1), 78–94.

    Article  Google Scholar 

  • Yashchin, E. (1985). On analysis and design of Cusum-Shewhart control schemes. IBM Journal of Research and Development, 29, 377–391.

    Article  Google Scholar 

  • Yashchin, E. (2012). Design and implementation of systems for monitoring lifetime data. In H. J. Lenz, W. Schmid & P. Wilrich (Eds.), Frontiers in statistical quality control (Vol. 10, pp. 171–195). Berlin: Springer.

    Chapter  Google Scholar 

Download references

Acknowledgements

I would like to thank Aaron Civil, Reynaldo Corral, Jeff Komatsu, Tony Spielberg, John Wargo and Paul Zulpa from the IBM Supply Chain organization for their kind help, feedback and effort in developing a solution based on this methodology. I am also thankful to David L. Jensen and Brian F. White (IBM Research) for help with software design and development and to Robert J. Baseman for his valuable advice and feedback. My deepest appreciation goes to Steven Ruegsegger and William K. Hoffman from the IBM Microelectronics organization for help in developing software and for integrating the methodology into the ecosystem of tools. I am most thankful to Ishan Sehgal and Jayashree Ravichandran (IBM Internet of Things) for their help and support in productizing this methodology. I am also very indebted to the Editor and the Referee for their insightful comments and suggestions.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Emmanuel Yashchin .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer International Publishing AG, part of Springer Nature

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Yashchin, E. (2018). Statistical Monitoring of Multi-Stage Processes. In: Knoth, S., Schmid, W. (eds) Frontiers in Statistical Quality Control 12. Frontiers in Statistical Quality Control. Springer, Cham. https://doi.org/10.1007/978-3-319-75295-2_11

Download citation

Publish with us

Policies and ethics