Skip to main content

High-Precision Machining of Hard Steel Parts Using Special Abrasive Operations

  • Conference paper
  • First Online:
Proceedings of 5th International Conference on Advanced Manufacturing Engineering and Technologies (NEWTECH 2017)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

This paper presents the comprehensive approach to the determination of the geometrical and functional characteristics of surface topographies generated on hardened steel parts of about 60 HRC hardness by high-precision cutting and abrasive operations. The initial surfaces were prepared by hard turning (HT) and then finished by precision hard turning (PHT), wheel (WG) and belt (BG) grinding operations. The three surfaces were finished to obtain the Sa roughness parameter of about 0.2 μm after HT and WG operations and 0.04 μm after BG operation. Surface roughness was characterized using the standard 2D and 3D roughness parameters and the fractal and motif parameters. Some important correlations between roughness parameters and surface functional properties are revealed. This study is a part of the research project devoted to the characterization of functional surfaces produced by cutting, abrasive and burnishing operations. The results obtained in the comparative study including hard turning, belt grinding and ball burnishing operations are presented in [1].

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Grzesik W, Rech J, Żak K (2015) High-precision finishing hard steel surfaces using cutting, abrasive and burnishing operations. Proc Manuf 1:619–627

    Google Scholar 

  2. Jiang XJ, Whitehouse DJ (2012) Technological shifts in surface metrology. CIRP Ann Manuf Technol 61(2):815–836

    Article  Google Scholar 

  3. Leach R (2013) Characterization of areal surface texture. Springer, Berlin

    Book  Google Scholar 

  4. Klocke F (2011) Manufacturing processes 1. Cutting. Springer, Berlin

    Book  Google Scholar 

  5. Davim JP (2011) Machining of hard materials. Springer, London

    Book  Google Scholar 

  6. Klocke F, Brinksmeier E, Weinert K (2005) Capability profile of hard cutting and grinding processes. CIRP Ann Manuf Technol 54(2):557–580

    Article  Google Scholar 

  7. Grzesik W, Rech J, Wanat T (2007) Surface finish on hardened bearing steel parts produced by superhard and abrasive tools. Int J Mach Tools Manuf 47(2):255–262

    Article  Google Scholar 

  8. Grzesik W, Żak K (2012) Modification of surface finish produced by hard turning using superfinishing and burnishing operations. J Mater Process Technol 212(1):315–322

    Article  Google Scholar 

  9. Grzesik W, Żak K, Kiszka P (2014) Comparison of surface textures generated in hard turning and grinding operations. Proc CIRP 13:84–89

    Article  Google Scholar 

  10. Grzesik W, Żak K (2015) Possibilities of the generation of hardened steel parts with defined topographic characteristics of the machined surfaces. J Manuf Sci Eng 137(1):014502-1-014502-5. doi:10.1115/1.4028895

  11. Griffiths B (2001) Manufacturing surface technology. Surface integrity and functional performance. Penton Press, London

    Google Scholar 

  12. Hashimoto F, Guo YB, Warren AW (2008) Surface integrity difference between hard turned and ground surfaces and its impact on fatigue life. Ann CIRP 55(1):81–84

    Article  Google Scholar 

  13. Michigan Metrology 3D surface roughness and wear measurements, analysis and inspection. Available at www.michmet.com

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wit Grzesik .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2017 Springer International Publishing AG

About this paper

Cite this paper

Grzesik, W., Żak, K. (2017). High-Precision Machining of Hard Steel Parts Using Special Abrasive Operations. In: Majstorovic, V., Jakovljevic, Z. (eds) Proceedings of 5th International Conference on Advanced Manufacturing Engineering and Technologies. NEWTECH 2017. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-56430-2_22

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-56430-2_22

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-56429-6

  • Online ISBN: 978-3-319-56430-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics