Abstract
Computer numerical control (CNC) allows achieving a high degree of automation of machine tools by pre-programmed numerical commands. CNC milling process is widely used in industry for machining of complex parts. The need of a description of the CNC milling process is necessary for production of precise parts. This paper introduces artificial neural network based modeling, while the CNC milling of moderate slope shapes is studied. The developed neural models consist of two inputs and two outputs. The created neural models were experimentally tested on the real data. Then, the evaluation and comparison of all models were performed.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Bouzakis, K.-D., Aichouh, P., Efstathiou, K.: Determination of the chip geometry, cutting force and roughness in free form surfaces finishing milling, with ball end tools. Int. J. Mach. Tools Manuf. 43, 499–514 (2003)
Lukovics, I.: High speed milling of metal and polymer materials. Manuf. Technol. 4, 29–33 (2004)
Kasina, M., Vasilko, K.: Experimental verification of the relation between the surface roughness and the type of used tool coating. Manuf. Technol. 12, 27–30 (2012)
Miko, B., Beni B.: Study of surface roughness in case of Z-level finishing. In: International GTE Conference Manufacturing 2012, Budapest (2012)
Izol, P., Beno, J., Balazs, M.: Precision and surface roughness when free–form–surface milling. Manuf. Ind. Eng. 1, 70–73 (2011)
Sebelova, E., Chladil, J.: Tool wear and machinability of wood-based materials during machining process. Manuf. Technol. 13, 231–236 (2013)
Cerny, J., Ovsik, M., Bednarik, M., Mizera, A., Manas, D., Manas, M., Stanek, M.: Mod-ern methods of design of ergonomics parts. In: Recent Research Circuits Systems, vol. 7, pp. 321–324. Kos (2012)
Wu, C.-T.: Establishing a correlative model for improving NC machining process. Int. J. Mech. 5, 100–112 (2011)
Ghionea, I., Ghionea, A.: Simulation Techniques in CAD-CAM Processing by Milling of Surfaces on NC Machine-Tools. In: Advances in Production, Automation and Transportation Systems, vol. 1, pp. 135-140. Brasov (2013)
Dragoi, M.V.: Ball nose milling cutter radius compensation in Z axis for CNC. In: Proceedings of 8th WSEAS International Conference on Software Engineering Parallel and Distributed Systems, pp. 57–60. Cambridge (2009)
Zebala, W.: Milling optimization of difficult to machine alloys. Management 1, 59–70 (2010)
Zebala, W., Matras, A., Beno, J.: Optimization of free-form surface milling. Manuf. Eng. 3, 17–20 (2011)
Benardos, P.G., Vosniakos, G.C.: Predicting surface roughness in machining: a review. Int. J. Mach. Tool. Man. 43, 833–844 (2003)
Cubonova, N.: Postprocessing of CL data in CAD/CAM system Edgecam using the constructor of postprocessors. Manuf. Technol. 13, 158–163 (2013)
Felho, C.: A method for calculation of theoretical roughness in face milling. In: Proceedings of 8th International Tools Conference, pp. 84–87. Zlin (2011)
Micietova, A., Neslusan, M., Cillikova, M.: Influence of surface geometry and structure after non-conventional methods of parting on the following milling operations. Manuf. Technol. 13, 199–204 (2013)
Quinsat, Y., Sabourin, L., Lartigue, C.: Surface topography in ball end milling process: description of a 3D surface roughness parameter. J. Mater. Process. Technol. 195, 135–143 (2008)
Ho, W.-H., Tsai, J.-T., Lin, B.-T., Chou, J.-H.: Adaptive network-based fuzzy inference system for prediction of surface roughness in end milling process using hybrid Taguchi-genetic learning algorithm. Expert Syst. Appl. 36, 3216–3222 (2009)
Buj-Corral, I., Vivancos-Calvet, J., Dominguez-Fernandez, A.: Surface topography in ball-end milling processes as a function of feed per tooth and radial depth of cut. Int. J. Mach. Tools Manuf. 53, 151–159 (2012)
Dhokia, V.G., Kumar, S., Vichare, P., Newman, S.T.: An intelligent approach for the prediction of surface roughness in ball-end machining of polypropylene. Rob. Comput. Integr. Manuf. 24, 835–842 (2008)
Felho, C., Kundrak, J.: Characterization of topography of cut surface based on theoretical roughness indexes. Key Eng. Mater. 496, 194–199 (2011)
Antoniadis, A., Savakis, C., Bilalis, N., Balouktsis, A.: Prediction of surface topomorphy and roughness in ball-end milling. Int. J. Adv. Manuf. Technol. 21, 965–971 (2003)
Jung, T.-S., Yang, M.-Y., Lee, K.-J.: A new approach to analysing machined surfaces by ball-end milling, part I. Int. J. Adv. Manuf. Technol. 25, 833–840 (2005)
Quintana, G., Ciurana, J., Ribatallada, J.: Surface roughness generation and material removal rate in ball end milling operations. Mater. Manuf. Process. 25, 386–398 (2010)
Tandon, V., El-Mounayri, H., Kishawy, H.: NC end milling optimization using evolutionary computation. Int. J. Mach. Tools Manuf. 42, 595–605 (2002)
Iliescu, M., Spanu, P., Rosu, M., Comanescu, B.: Simulation of cylindrical-face milling and modeling of resulting surface roughness when machining polymeric composites. In: Proceedings of 11th WSEAS International Conference on Automatic Control, Modelling and Simulation, pp. 219–224. Istanbul (2009)
Folea, M., Schlegel, D., Lupulescu, N., Parv, L.: Modeling surface roughness in high speed milling: cobalt based superalloy case study. In: Proceedings of 1st International Conference on Manufacturing Engineering Quality Production System, pp. 353–357. Brasov (2009)
Babur, O., Oktem, H., Kurtaran, H.: Optimum surface roughness in end milling Inconel 718 by coupling neural network model and genetic algorithm. Int. J. Adv. Manuf. Technol. 27, 234–241 (2005)
Al-Zubaidi, S., Ghani, J.A., Haron, C.H.C.: Application of artificial neural networks in prediction tool life of PVD coated carbide when end milling of TI6aL4v alloy. Int. J. Mech. 6, 179–186 (2012)
Mankova, I., Vrabel, M., Kovac, P.: Artificial neural network application for surface roughness prediction when drilling nickel based alloy. Manuf. Technol. 13, 193–199 (2013)
Quintana, G., Garcia-Romeu, M.L., Ciurana, J.: Surface roughness monitoring application based on artificial neural networks for ball-end milling operations. J. Intell. Manuf. 22, 607–617 (2011)
Yegnanarayana, B.: Artificial neural networks. PHI Learning Pvt. Ltd., New Delhi (2004)
Karayel, D.: Prediction and control of surface roughness in CNC lathe using artificial neural network. J. Mater. Process. Technol. 209, 3125–3137 (2009)
Correa, M., Bielza, C., Pamies-Teixeira, J.: Comparison of Bayesian networks and artificial neural networks for quality detection in a machining process. Expert Syst. Appl. 36, 7270–7279 (2009)
Oktem, H., Erzurumlu, T., Erzincanli, F.: Prediction of minimum surface roughness in end milling mold parts using neural network and genetic algorithm. Mater. Des. 27, 735–744 (2006)
Venkatesan, D., Kannan, K., Saravanan, R.: A genetic algorithm-based artificial neural network model for the optimization of machining processes. Neural Comput. Appl. 18, 135–140 (2009)
Zeroudi, N., Fontaine, M.: Prediction of machined surface geometry based on analytical modelling of ball-end milling. Procedia CIRP 1, 108–113 (2012)
El-Mounayri, H., Kishawy, H., Briceno, J.: Optimization of CNC ball end milling: a neural network-based model. J. Mater. Process. Technol. 166, 50–62 (2005)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer International Publishing Switzerland
About this paper
Cite this paper
Bilek, O., Samek, D. (2014). Neural Networks in Modeling of CNC Milling of Moderate Slope Surfaces. In: Silhavy, R., Senkerik, R., Oplatkova, Z., Silhavy, P., Prokopova, Z. (eds) Modern Trends and Techniques in Computer Science. Advances in Intelligent Systems and Computing, vol 285. Springer, Cham. https://doi.org/10.1007/978-3-319-06740-7_7
Download citation
DOI: https://doi.org/10.1007/978-3-319-06740-7_7
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-06739-1
Online ISBN: 978-3-319-06740-7
eBook Packages: EngineeringEngineering (R0)