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Hole Hardening in Steel Structures Using Impulse Mandrelling

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Smart Technologies in Urban Engineering (STUE 2023)

Part of the book series: Lecture Notes in Networks and Systems ((LNNS,volume 807))

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Abstract

This publication presents the study results of the hardening process by the method of surface plastic deformation (SPD) in samples of structural steel grade 12Kh18N9T, which is widely used in load-bearing structures of modern mechanical engineering products. The literature sources are systematized according to the methodology for determining the stress-strain state (SSS) during hardening the part surfaces by impacts of the active medium in the ball form. Issues of strengthening holes as stress concentrators in power parts require separate studies. The article clarifies the issues of holes local hardening due to metal plastic deformation the under the dynamic action of the mandrel. A technique for conducting a full-scale experiment of impulsed hole mandrelling on steel samples (12Kh18N9T) in the tension wide-range from 0.25 to 5% is presented. Shown are the sample dimensions with five holes and a typical mandrel design with three options for varying the diameters of the inlet and calibrating parts. The technique of sample preparation for obtaining microsections and the structure study of the hole deformed layer on an electron microscope are described in detail. The optimal tightness range is determined in accordance with the model of creating a stress-strain state by the method of impulsed mandrelling. The proper convergence of the full-scale experiment results and numerical simulation using the Simufact Forming software package is noted.

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Authors and Affiliations

  1. National Aerospace University “Kharkiv Aviation Institute”, 17 Chkalova Street, Kharkiv, 61070, Ukraine

    Iryna Voronko, Yuri Dyachenko & Serhii Shapar

  2. O. M. Beketov National University of Urban Economy in Kharkiv, 17 Marshala Bazhanova Street, Kharkiv, 61002, Ukraine

    Vitalii Voronko & Dmytro Dmytrenko

Authors
  1. Iryna Voronko
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  2. Yuri Dyachenko
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  3. Vitalii Voronko
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  4. Serhii Shapar
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  5. Dmytro Dmytrenko
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Corresponding author

Correspondence to Iryna Voronko .

Editor information

Editors and Affiliations

  1. O.M. Beketov National University of Urban Economy in Kharkiv, Kharkiv, Ukraine

    Olga Arsenyeva

  2. A. Pidhornyi Institute of Mechanical Engineering Problems of the National Academy of Sciences of Ukraine, Kharkiv, Ukraine

    Tetyana Romanova

  3. O.M. Beketov National University of Urban Economy in Kharkiv, Kharkiv, Ukraine

    Maria Sukhonos

  4. O.M. Beketov National University of Urban Economy in Kharkiv, Kharkiv, Ukraine

    Ihor Biletskyi

  5. O.M. Beketov National University of Urban Economy in Kharkiv, Kharkiv, Ukraine

    Yevgen Tsegelnyk

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Voronko, I., Dyachenko, Y., Voronko, V., Shapar, S., Dmytrenko, D. (2023). Hole Hardening in Steel Structures Using Impulse Mandrelling. In: Arsenyeva, O., Romanova, T., Sukhonos, M., Biletskyi, I., Tsegelnyk, Y. (eds) Smart Technologies in Urban Engineering. STUE 2023. Lecture Notes in Networks and Systems, vol 807. Springer, Cham. https://doi.org/10.1007/978-3-031-46874-2_21

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