Skip to main content

Demand Driven Material Requirements Planning: Using the Buffer Status to Schedule Replenishment Orders

  • Conference paper
  • First Online:
Information Systems and Technologies (WorldCIST 2023)

Part of the book series: Lecture Notes in Networks and Systems ((LNNS,volume 799))

Included in the following conference series:

  • 89 Accesses

Abstract

Demand Driven Material Requirements Planning argues that production replenishment orders should be scheduled on the shop floor according to the buffers’ on-hand inventory. However, the actual performance impact of this remains largely unknown. Using discrete event simulation, this study compares scheduling based on the on-hand inventory, with scheduling based on the inventory net flow position. Results of our study show that scheduling based on the former performs best, particularly when multiple production orders are simultaneously generated and progress independently on the shop floor. Our finds give hints that are important to both, industrial practice and software development for production planning and control.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 219.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 279.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Abuhilal, L., Rabadi, G., Sousa-Poza, A.: Supply chain inventory control: a comparison among JIT, MRP, and MRP with information sharing using simulation. Eng. Manag. J. 18(2), 51–57 (2015)

    Article  Google Scholar 

  2. Ptak, C., Smith, C.: Demand Driven Material Requirements Planning (DDMRP). Industrial Press, Norwalk, CT (2016)

    Google Scholar 

  3. Ptak, C., Smith, C.: Orlicky’s Material Requirements Planning 3/E. McGraw Hill Professional, New York (2011)

    Google Scholar 

  4. Miclo, R., Lauras, M., Fontanili, F., Lamothe, J., Melnyk, S.A.: Demand Driven MRP: assessment of a new approach to materials management. Int. J. Prod. Res. 57(1), 166–181 (2019)

    Article  Google Scholar 

  5. Lee, C.J. and Rim, S.C.: A mathematical safety stock model for DDMRP inventory replenishment. Mathem. Prob. Eng. (2019)

    Google Scholar 

  6. Dessevre, G., Martin, G., Pierre, B., Lamothe, J., Pellerin, R., Lauras, M.: Decoupled lead time in finite capacity flowshop: a feedback loop approach. In: The 8th International Conference on Industrial Engineering and Systems Management, Shangai, China (2019)

    Google Scholar 

  7. Thürer, M., Fernandes, N.O., Stevenson, M.: Production planning and control in multi-stage assembly systems: an assessment of Kanban, MRP, OPT (DBR) and DDMRP by simulation. Int. J. Prod. Res. 60(3), 1036–1050 (2022)

    Article  Google Scholar 

  8. Azzamouri, A., Baptiste, P., Pellerin, R., Dessevre, G.: Impact of the continuous and periodic assessment of a buffer replenishment on the DDMRP method. Int. J. Prod. Res. (2022)

    Google Scholar 

  9. Panwalkar, S.S., Iskander, W.: A survey of scheduling rules. Oper. Res. 25(1), 45–61 (1977)

    Article  MathSciNet  Google Scholar 

  10. Blackstone, J.H., Philips, D.T., Hogg, G.L.: A state-of-the-art survey of dispatching rules for manufacturing job shop operations. Int. J. Prod. Res. 20(1), 27–45 (1982)

    Article  Google Scholar 

  11. Pickardt, C.W., Branke, J.: Setup-oriented dispatching rules – a survey. Int. J. Prod. Res. 50(20), 5823–5842 (2012)

    Article  Google Scholar 

  12. Jodlbauer, H., Huber, A.: Service-level performance of MRP, kanban, CONWIP and DBR due to parameter stability and environmental robustness. Int. J. Prod. Res. 46(8), 2179–2195 (2008)

    Article  Google Scholar 

  13. Fernandes, N.O., Guedes, N., Thürer, M., Ferreira, L.P., Ávila, P.: DDMRP: how to prioritize open orders? Fexible automation and intelligent In: Manufacturing International Conference, Faim (2023). Submitted

    Google Scholar 

  14. Montgomery, D.C.: Design and Analysis of Experiments, 10th edn. Wiley, Hoboken (2019)

    Google Scholar 

Download references

Acknowledgements

This work has been supported by FCT – Fundação para a Ciência e Tecnologia within the R&D Unit Project Scope UIDB/00319/2020.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Nuno O. Fernandes .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Fernandes, N.O., Guedes, N., Thürer, M., Ferreira, L.P., Avila, P., Carmo-Silva, S. (2024). Demand Driven Material Requirements Planning: Using the Buffer Status to Schedule Replenishment Orders. In: Rocha, A., Adeli, H., Dzemyda, G., Moreira, F., Colla, V. (eds) Information Systems and Technologies. WorldCIST 2023. Lecture Notes in Networks and Systems, vol 799. Springer, Cham. https://doi.org/10.1007/978-3-031-45642-8_41

Download citation

Publish with us

Policies and ethics