Skip to main content
SpringerLink
Log in

Contact Conditions and Temperature Distribution During Cryogenic Deep Drawing with Macro-structured Tools

  • Conference paper
  • First Online:
Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

Abstract

In this paper, the process model for cryogenic forming with macro-structured tools is analyzed regarding the continuously changing thermal conditions during the deep drawing process. For this purpose, the transient contact conditions within the macro-structure are investigated for different tool designs of the macro-structure as a function of the immersion depth and resulting contact pressure in a numerical analysis. The determination of the heat transfer coefficient between the aluminum sheet metal and the tools as a function of the contact pressure is carried out experimentally. Numerical investigations are used to determine an improved macro-structure in terms of low-heat flow and reliable suppression of wrinkling. The influence of the tool design on the temperature distribution is presented and compared with the conventional deep drawing process.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution
Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 189.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Sotirov, N., Grabner, F., Schneider, R., Mozdzen, G.: Cryogenic forming behaviour of AW-6016-T4 sheet. Trans. Nonferrous Metals Soc. China 27, 1257–1263 (2017). https://doi.org/10.1016/S1003-6326(17)60146-8

    Article  Google Scholar 

  2. Schneider, R., et al.: Constitutive flow curve approximation of commercial aluminium alloys at low temperatures. Mater. Des. 88, 659–666 (2015). https://doi.org/10.1016/j.matdes.2015.09.034

    Article  CAS  Google Scholar 

  3. Sotirov, N., et al.: Improved formability of AA5182 aluminium alloy sheet at cryogenic temperatures. Mater. Today: Proc. 2, S113–S118 (2015). https://doi.org/10.1016/j.matpr.2015.05.027

    Article  Google Scholar 

  4. Tulke, M., Wolf, A., Brosius, A.: Cryogenic deep drawing of aluminum alloy AA6014 using macro-structured tools. IOP Conf. Ser.: Mater. Sci. Eng. 1157(1), 012053 (2021). https://doi.org/10.1088/1757-899X/1157/1/012053

    Article  CAS  Google Scholar 

  5. Yuan, S., Cheng, W., Liu, W., Xu, Y.: A novel deep drawing process for aluminum alloy sheets at cryogenic temperatures. J. Mater. Process. Technol. 284, 116743 (2020). https://doi.org/10.1016/j.jmatprotec.2020.116743

    Article  CAS  Google Scholar 

  6. Tulke, M., Wolf, A., Lafarge, R., Grunow, F., Brosius, A.: Influence of macro-structured tools on the formability of aluminum alloys in the cryogenic temperature range. Key Eng. Mater. 926, 760–767 (2022). https://doi.org/10.4028/p-nhu9o5

    Article  Google Scholar 

  7. Malinowski, Z., Lenard, J.G., Davies, M.E.: A study of the heat-transfer coefficient as a function of temperature and pressure. J. Mater. Process. Technol. 41(2), 125–142 (1994). https://doi.org/10.1016/0924-0136(94)90057-4

    Article  Google Scholar 

  8. Brosius, A., Mousavi, A.: Lubricant free deep drawing process by macro structured tools. CIRP Ann. 65(1), 253–256 (2016). https://doi.org/10.1016/j.cirp.2016.04.060

    Article  Google Scholar 

  9. Allaire, G.: Analyse numérique et optimisation: Une introduction à la modélisation mathématique et à la simulation numérique. Éd. de l'École polytechnique, Palaiseau (2005)

    Google Scholar 

  10. NIST: https://www.nist.gov/mml/acmd/aluminum-6061-t6-uns-aa96061. Last accessed 28 Feb 2023

  11. Suzhou Waldun Steel: https://waldunsteel.com/products/din-1-7225-steel. Last accessed 28 Feb 2023

  12. Brent, R.P.: Algorithms for Minimization Without Derivatives. Dover Publications Inc, Mineola, New York (2013)

    Google Scholar 

  13. Lafarge, R., Tulke, M., Brosius, A.: tud-if-ff/CryoHTC: CryoHTC_Contribution_ICTP2023 (2023). https://doi.org/10.5281/zenodo.7845166

  14. Voce, E.: The relationship between stress and strain for homogeneous deformation. J. Inst. Met. 74, 537–562 (1948)

    CAS  Google Scholar 

  15. Engineers edge: https://www.engineersedge.com/heat_transfer/thermal_contact_conductance_13849.htm. Last accessed 28 Feb 2023

Download references

Author information

Authors and Affiliations

  1. Chair of Forming and Machining Processes, Technische Universität Dresden, 01062, Dresden, Germany

    Marc Tulke, Rémi Lafarge, Alexander Wolf & Alexander Brosius

Authors
  1. Marc Tulke
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Rémi Lafarge
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Alexander Wolf
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Alexander Brosius
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Marc Tulke .

Editor information

Editors and Affiliations

  1. CEMEF - MINES Paris, PSL Research University, Sophia Antipolis, France

    Katia Mocellin

  2. CEMEF - MINES Paris, PSL Research University, Sophia Antipolis, France

    Pierre-Olivier Bouchard

  3. Arts et Metiers Institute of Technology, LCFC, Metz, France

    Régis Bigot

  4. Arts et Metiers Institute of Technology, LCFC, Metz, France

    Tudor Balan

Rights and permissions

Reprints and permissions

Copyright information

© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Tulke, M., Lafarge, R., Wolf, A., Brosius, A. (2024). Contact Conditions and Temperature Distribution During Cryogenic Deep Drawing with Macro-structured Tools. In: Mocellin, K., Bouchard, PO., Bigot, R., Balan, T. (eds) Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity. ICTP 2023. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-40920-2_25

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-40920-2_25

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-40919-6

  • Online ISBN: 978-3-031-40920-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation