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Perspectives of Lean Management Using the Poka Yoke Method

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Advances in Design, Simulation and Manufacturing VI (DSMIE 2023)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

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Abstract

The paper provides a theoretical perspective on Lean management, which is very often mentioned in connection with manufacturing companies. In the article, we present and offer an overview of Lean management used in the industry. Through this paper, we want to present the potential and advantages of the Poka-Yoke method for continuous improvement and modernization of pre-established and often outdated procedures in production processes. As an example, we describe the lean methodology and its elements. In conclusion, we focus on one method: the Poka-Yoke. It has advantages and disadvantages, but this paper points to selected parameters and possibilities for implementing this method in production as quickly and efficiently as possible. In conclusion, the advantages of implementing this method are highlighted. The research shows it is obvious how it is possible to contribute to increasing product quality, reducing costs associated with repairs and complaints, increasing productivity, and reducing loss of time caused by errors. By implementing lean management, we can also contribute to increasing the safety of the production process and reducing the risk of equipment failures. The research shows how lean production tools and the Poka-Yoke method can effectively develop intelligent manufacturing enterprises.

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Acknowledgment

The research was partially supported by the Polish National Agency for Academic Exchange within the project “Strengthening the scientific cooperation of the Poznan University of Technology and Sumy State University in the field of mechanical engineering” (agreement no. BPI/UE/2022/8-00).

This work was also supported by the projects KEGA 038TUKE-4/2022 and VEGA 1/0268/22 granted by the Ministry of Education, Science, Research and Sport of the Slovak Republic.

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Authors and Affiliations

  1. Technical University of Košice, 1, Bayerova Street, Prešov, 080 01, Slovak Republic

    Jozef Husár & Stella Hrehova

  2. West Pomeranian University of Technology in Szczecin, 17, Piastów Avenue, 70-310, Szczecin, Poland

    Piotr Trojanowski

  3. Poznan University of Technology, 3, Piotrowo Street, 61-138, Poznan, Poland

    Szymon Wojciechowski

  4. Sumy State University, 2, Rymskogo-Korsakova Street, Sumy, 40007, Ukraine

    Vitalii Kolos

Authors
  1. Jozef Husár
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  2. Stella Hrehova
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  3. Piotr Trojanowski
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  4. Szymon Wojciechowski
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  5. Vitalii Kolos
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Corresponding author

Correspondence to Jozef Husár .

Editor information

Editors and Affiliations

  1. Sumy State University, Sumy, Ukraine

    Vitalii Ivanov

  2. Poznań University of Technology, Poznań, Poland

    Justyna Trojanowska

  3. Sumy State University, Sumy, Ukraine

    Ivan Pavlenko

  4. Free University of Bozen-Bolzano, Bolzano, Italy

    Erwin Rauch

  5. Technical University of Košice, Prešov, Slovakia

    Ján Piteľ

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© 2023 The Author(s), under exclusive license to Springer Nature Switzerland AG

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Husár, J., Hrehova, S., Trojanowski, P., Wojciechowski, S., Kolos, V. (2023). Perspectives of Lean Management Using the Poka Yoke Method. In: Ivanov, V., Trojanowska, J., Pavlenko, I., Rauch, E., Piteľ, J. (eds) Advances in Design, Simulation and Manufacturing VI. DSMIE 2023. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-32767-4_12

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  • DOI: https://doi.org/10.1007/978-3-031-32767-4_12

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-32766-7

  • Online ISBN: 978-3-031-32767-4

  • eBook Packages: EngineeringEngineering (R0)

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