Abstract
Nowadays, a number of methods of robotic assembly of cylindrical joints are popular. However, before assembling, pegs and sleeves need to be adjusted. In practice, if there is a significant misalignment of the position of the shaft and sleeve, seizure or deformation may occur during the assembly process. This article proposes a method for determining the shaft position and sleeve using a force-torque sensor. Creating a three-point contact position is estimated using the force-torque sensor. The models are constructed in a quasi-static formulation. Experimental setup based on an ABB IRB-140 industrial robot with an IRC5 controller, coupling parts with a gap 0.04 mm to confirm the effectiveness of the proposed method. During the experiment, the experimental values of the friction coefficient obtained by the authors earlier were used. As a result of the experiment, regularities of changes in the values of forces, moments and angles of shaft skew are obtained, characterizing the coupling stage. The consistency of the analytical solution and the results of the physical experiment are discussed.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Todd, D.J.: Fundamentals of Robot Technology: An Introduction to Industrial Robots, Teleoperators and Robot Vehicle. Springer, Cham (2012). https://doi.org/10.1007/978-94-011-6768-0
Hägele, M., Nilsson, K., Pires, J.N., Bischoff, R.: Industrial robotics. In: Springer Handbook of Robotics, pp. 1385–1422. Springer, Cham (2016). https://doi.org/10.1007/978-3-540-30301-5_43
Johansson, R.: Sensor integration in task-level programming and industrial robotic task execution control. Ind. Robot. 31(3), 284–296 (2014). https://doi.org/10.1108/01439910410532369
Hsu, S.H., Fu, L.C.: Adaptive decentralized control of robot manipulators driven by current-fed induction motors. IEEE/ASME Trans. Mechatron. 10(4), 465–468 (2005). https://doi.org/10.1109/TMECH.2005.852453
Huang, S., Murakami, K., Yamakawa, Y., Senoo, T., Ishikawa, M.: Fast peg-and-hole alignment using visual compliance. In: 2013 IEEE/RSJ International Conference on Intelligent Robots and Systems, pp. 286–292 (2013)
Huang, S., Yamakawa, Y., Senoo, T., Ishikawa, M.: Realizing peg-and-hole alignment with one eye-in-hand high-speed camera. In: 2013 IEEE/ASME International Conference on Advanced Intelligent Mechatronics, pp. 1127–1132 (2013)
Chernyakhovskaya, L.B.: Kinematic and dynamic analysis of automated assembly of cylindrical parts. Monograph, Samara (2010)
Mironova, D.F.: Industrial Robotics Handbook, 2nd edn. Moscow (1990)
Zamyatin, V.K.: Assembly Technology and Automation: A Textbook for Mechanical Engineering Specialties of Universities, Moscow (1993)
Gusev, A.A., Pavlov, V.V., Andreev, A.G., et al.: Mechanical engineering. Encyclopedia. Assembly technology in mechanical engineering, Moscow (2001)
Wang, Y., et al.: Contact force/torque prediction and analysis model for large length-diameter ratio peg-in-hole assembly. In: 2018 IEEE International Conference on Robotics and Biomimetics (ROBIO), pp. 2285–2290 (2018)
Tang, T., Lin, H., Zhao, Y., Chen, W., Tomizuka, M.: Autonomous alignment of peg and hole by force/torque measurement for robotic assembly. In: 2016 IEEE International Conference on Automation Science and Engineering (CASE), pp. 162–167 (2016)
Vartanov, M.V., Van Dung, N., Van, T.D.: Determination of changing friction coefficient using force torque sensor during robotic assembly of cylindrical connection with clearance. In: 2020 International Russian Automation Conference (RusAutoCon), pp. 977–981 (2020). https://doi.org/10.1109/RusAutoCon49822.2020.9208047
Vartanov, M.V., Petrov, V.K., Nguyen, V.D., Tran, D.V.: Analyzing the methods identification shaft position in active robotic assembly of “shaft-sleeve” joints with chamfer contact. In: Shamtsyan, M., Pasetti, M., Beskopylny, A. (eds.) Robotics, Machinery and Engineering Technology for Precision Agriculture. SIST, vol. 247, pp. 147–156. Springer, Singapore (2022). https://doi.org/10.1007/978-981-16-3844-2_16
Acknowledgments
The authors are grateful to the department “Technologies and Equipment of Mechanical Engineering”, Faculty of Mechanical Engineering, Moscow Polytechnic University for providing equipment and infrastructure, but also for significant support and useful suggestions for conducting research.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
V. Vartanov, M., Nguyen, V.D., Nguyen, V.L. (2023). Mathematical Model of the Coupling Process of the “Shaft-Sleeve” Connection Using an Active Adaptation Tool for Three-Point Contact. In: Radionov, A.A., Gasiyarov, V.R. (eds) Proceedings of the 8th International Conference on Industrial Engineering. ICIE 2022. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-14125-6_66
Download citation
DOI: https://doi.org/10.1007/978-3-031-14125-6_66
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-14124-9
Online ISBN: 978-3-031-14125-6
eBook Packages: EngineeringEngineering (R0)