Abstract
The modeling of the main conformities of real teeth geometry generation is carried out. A method and algorithms for analytical prediction of teeth errors are developed. A systemic model of real teeth geometry generation is proposed. General equations of the real teeth profiles of machined gears are derived. A correlation between the increments of coordinates and gear accuracy indicators is established. Direct measurement methods, diagnostics and factorial methods, and computational-probabilistic and computational-adaptive methods are proposed for the relative primary error function value calculation.
Control methods and systems for real teeth geometry generation are described. A full set of the possible ways of gear accuracy control is established, and a classification of the possible ways is made. Error change analysis and estimation of the risk of missing a defective part are carried out for various control systems in relation to element error control, factor methods, and for combined systems.
Technological methods for the accuracy control of gear machining are considered, and the general description of the accuracy control methods of gear machining is provided. Systematization of the levels and types of accuracy regulations is carried out. The possibilities of accuracy regulation at the technological process level, including the possibility of accuracy control of two- and three-tool processing methods within gear base surface position changes, are revealed. The processes’ initial parameters influence the establishment of the final gear accuracy. Analysis of accuracy control at the level of operations and transitions is carried out. While analyzing, factors allowing variation were established and compensatory methods of adaptive control were considered.
The principles of assurance of a gear’s optimal accuracy according to the given criteria are formulated.
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Terniuk, M.E., Kryvosheia, A.V., Krasnoshtan, A.M., Tkach, P.M., Lutskii, S.V. (2023). Gear Manufacturing Accuracy Prediction, Control, and Management. In: Novikov/Conformal Gearing. Springer, Cham. https://doi.org/10.1007/978-3-031-10019-2_10
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