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Genetic Algorithm for the Optimization of the Unequal-Area Facility Layout Problem

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Handbook on Decision Making

Abstract

The facility layout problem is one of the most important and complex problems in operations management. When the area requirements of departments are different, the problem is known as the unequal-area facility layout problem (UAFLP) and consists of locating a given number of departments within a facility plan, to minimize the total material handling cost, which is the most addressed criteria for the facility layout problems. In this chapter, a genetic algorithm (GA) is presented for solving the UAFLP for the case of a sportswear company. The genetic algorithm uses a two-part chromosome and the flexible bay structure (FBS) to obtain feasible solution alternatives for the facility layout. A set of data instances and parameters are used to validate and tune the genetic algorithm, respectively. The GA is applied to a garment production company showing that the genetic algorithm generates feasible and efficient layout alternatives for the case study.

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Acknowledgements

This chapter is a product of a master’s degree project named “Modelo para la programación de la producción en enfoques de celdas de manufactura, integrando el diseño de plantas esbeltas, para el caso del sector de la confección de prendas de vestir”, which was supported by the Government of Norte de Santander and the Ministry of Science, Technology and Innovation of Colombia, MINCIENCIAS (previously known as COLCIENCIAS) through the call number 753: “Convocatoria para la Formación de Capital Humano de Alto Nivel para el Departamento de Norte de Santander – 2016”.

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Correspondence to Julián Andrés Zapata-Cortés .

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Zapata-Cortés, J.A., Arango-Serna, M.D., Cáceres-Gelvez, S. (2023). Genetic Algorithm for the Optimization of the Unequal-Area Facility Layout Problem. In: Zapata-Cortes, J.A., Sánchez-Ramírez, C., Alor-Hernández, G., García-Alcaraz, J.L. (eds) Handbook on Decision Making. Intelligent Systems Reference Library, vol 226. Springer, Cham. https://doi.org/10.1007/978-3-031-08246-7_17

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